Smart Replaceable Series Large Size Conveyor Chain Sprockets

Product photo
  • Large Size Conveyor Chain Sprockets
  • Sprocket replacement takes a lot of time and labor, and sometimes requires the shaft to be cut. And work in high places is especially dangerous, and takes even more time.
  • Tsubaki's Smart Series Replaceable Tooth Insert Series of sprockets is the solution to these problems.

Features

Three smart features

  • *Just the teeth can be replaced without having to remove the sprocket from the shaft
  • *Indicator pins let you know when to replace your sprockets
  • *All three types can be used in a wide range of operating environments

Indicator pins (Notification mark of replacement time)

Lets you know when to replace your sprockets with just a glance.


Previous inspections

Previous inspections

Measures the gap between the worn tooth and the tooth profile gauge

Inspection using indicator pins

Inspection using indicator pins

The sprocket has reached its usage limit when tooth wear reaches the indicator pins.


Type Split Type Ring Replaceable Tooth Type Block Replaceable Tooth Type
Split Type Ring Replaceable Tooth Type Block Replaceable Tooth Type
Features

Sprockets are split in two (teeth and hub) for easy replacement.

Split Type

  • ・Sprockets divided into halves without any gaps around the shaft bore.
  • ・Can be mounted by fastening hub bolts.
  • ・Split Sprockets can be replaced without having to remove other parts.
  • ・Available for all types of rollers.

Ring type replaceable tooth inserts for easy replacement

Ring Replaceable Tooth Type

  • ・Lock ring type replaceable teeth with bolts/nuts onto the mounting base.
  • ・Just the teeth can be replaced without having to remove the mounting base from the shaft.
  • ・Available for all types of rollers.

Wear resistant block teeth for easy replacement

Block Replaceable Tooth Type

  • ・Lock block type replaceable teeth with bolts/nuts onto the mounting base.
  • ・Just the teeth can be replaced without having to remove the Block Replaceable Tooth from the shaft.
  • ・The lightest mass per replaceable tooth, with easy handling.

Selection Guide

Model No. examples

Split Type

RF10150 S 10T - BW Q - S TS - E

Applicable Chain no.



Hub Type
BW, BW1:
 Welded single side
CW, CW1:
 Welded both sides

Teeth hardened
N:Teeth not hardened
Q:Teeth hardened






Indicator pins
Roller type Number of teeth
Split Type

Smart Series

Ring Replaceable Tooth Type

RF26300 S 10T - BW1 Q - S RK - E

Applicable Chain no.



Hub Type
BW, BW1:
 Welded single side
CW, CW1:
 Welded both sides

Teeth hardened
N:Teeth not hardened
Q:Teeth hardened






Indicator pins
Roller type Number of teeth
Ring Replaceable Tooth Type

Smart Series
※Tooth insert model numbers (for when replacing tooth inserts only)
RF26300 S 10T - RE Q - S RK - E

Tooth inserts
(One tooth insert, bolts, spring washers, and nuts for one sprocket come as a set. )
(Note )A drawing number is required when initially providing special specifications. Indicate the drawing number on your order form.

Block Replaceable Tooth Type

RF12200 S 10T - BW1 Q - S BK - E

Applicable Chain no.



Hub Type
BW, BW1:
 Welded single side
CW, CW1:
 Welded both sides

Teeth hardened
N:Teeth not hardened
Q:Teeth hardened






Indicator pins
Roller type Number of teeth
Block Replaceable Tooth Type

Smart Series
※Tooth insert model numbers (for when replacing tooth inserts only)
RF12200 S 10T - RE Q - S BK - E

Tooth inserts
(One tooth insert, bolts, nuts, and special adhesive for one sprocket come as a set. )
(Note )A drawing number is required when initially providing special specifications. Indicate the drawing number on your order form.
  We cannot provide a number of tooth inserts that differs from the number of teeth on the mounting base.

List of Models

  Split Type Ring Replaceable Tooth Type Block Replaceable Tooth Type
Applicable
Chain no.
RF03075 ~ RF10150 RF10150 ~ RF36300 RF10150 ~ RF26300
RF205 ~ RF650 (imperial sizes ) RF6205 (imperial sizes ) -
Roller type * S、R、F S、R、F S
Number of teeth * 6、8、1012 8、1012 1012
Tooth material Carbon steel for machine structural use Alloy steel for machine structural use
Hub (mounting base)
Material
Roller steel for general structural use
Coating Lacquer coating (blue)

※Items not in bold may not be available.

※M and N rollers are also available.

Other specifications available, contact a Tsubaki representative for more information.