DCBL Driver
- Driver for DCBL Hypoid gear motor dedicated for Tsubaki.
Speed control, positioning operation, torque limit operation and various protection functions are equipped. - ※Motor main unit and driver must always be used as a set.
- Click here for dedicated software
Features
-
・Operation patterns can be selected according to the application
Using DCBL Hypoid Motors and drivers, various operations can be easily achieved.
See the instruction manuals for detailed settings for each operation.
【Typical operation example 】
・JOG operation
This is an operation in which the motor starts running when the forward or reverse rotation signal is switched on.
If it remains ON, the motor continues to run at the set rotational speed, and if it is switched OFF, the motor stops while decelerating.
【Usage examples 】Horizontal conveyor
Operation example (Forward rotation ) Even when multiple workpieces with different masses are conveyed, the speed is stable, and a wide range of variable speed operation from low to high speed is possible.
・Positioning operation
In the positioning operation mode, the forward rotation signal acts as an operation start signal.
Unlike JOG operation, positioning operation is an operation in which once a signal is input, the set operation is completed and then stopped.
It is ideal when you want to drive by repeating a set movement.
【Usage examples 】Packaging machine
Operation example (Forward rotation ) Packaging machines require highly accurate intermittent operation in order to stop the workpiece at a predetermined position.
In packaging machines where the feed rate is constant, the use of positioning operation enables accurate intermittent feeding.・Program operation
This function automatically operates according to the order set in advance by parameters.
【Usage examples 】Mixer
Program operation enables automatic switching of the agitation speed, which makes it possible to achieve optimum operation.
By setting multiple operation modes according to the material to be agitated, anyone can easily maintain stable quality at the touch of a button.・Torque limit operation
This operation monitors the output shaft torque and prevents it from exceeding a certain torque.
【Usage examples 】Film winder
It is important to wind while maintaining a constant tension in order to wind up neatly.
However, too much tension can cause breakage, so by utilizing torque limit operation, it is possible to operate so that the tension does not exceed a certain level. -
・Equipped with various overload protection functions
It detects current, voltage, temperature, etc., and can detect and protect overload conditions.
【Usage examples 】Chip conveyor
This is a conveyor that conveys chips after metal processing.
The operation status is constantly monitored, so it can quickly detect overloads when chips are caught, and stop or alarm. -
・Equipped with MODBUS-RTU RS485 communication function
By connecting with a PLC, predictive maintenance and remote monitoring can be achieved through the communication function.
・Various setting values can be changed using dedicated software.
A communication function is equipped to quickly detect motor overheating, overloads, etc. and stop the motor.
・By connecting with PC, parameters can be set and dedicated drivers can be updated.
Using dedicated PC software, each parameter setting can be easily changed.
New functions will be added in the future by updating the driver program.Download the dedicated software
Installation Instruction Video
■Notification of software upgrade
2024.03.01 Error corrected.
(Ver2.0.1)2023.10.02 ・Added trial run function*/function not written to memory*.
・Changed real-time monitor/added IO monitor *.
・Error code display added.
・Parameter description added.
・Improved operational stability.
(Ver2.0.0)※Available for drivers shipped on or after October 1, 2023.
2023.04.26 Improved operational stability.
(Ver1.0.14.0)2023.03.27 Changed the number of program operation points, added program operation conditions, and improved operation stability.
(Ver1.0.13.0)It is recommended to use the updated version as it improves the operational stability of the software.
※Drivers that have been shipped before can also be used with the updated version.
Supported drivers will be available for shipments from April 2023 onwards.
However, some additional functions are not available. For details, refer to the operating instructions. -
・Simple holding function (Electric holding brake )
This function performs position holding control so that the motor shaft does not rotate when the motor is stopped.
Since the shaft is stopped electrically, there is no need to worry about brake wear even when the motor is started and stopped frequently.
Simple holding Electromagnetic brake Holding method Electric Mechanical Holding after switching off Inapplicable Possible Noise With electromagnetic noise With operational noise Control method No special control required Control required
(When driven by inverter )If a model with a brake is used, this simple holding function will stop the shaft and then control the brake to be activated.
This ensures longer brake life.
Detailed driver diagram
Catalogs ・Instruction Manuals
Model No. examples
| DCRD | 020 | B | 10 | K |
| ｜ ｜ ｜ ｜ ｜ |
｜ Motor Capacity 020：0.2kW 040：0.4kW 075：0.75kW |
｜ ｜ ｜ Supply voltage |
｜ Current use 10：10A |
｜ Regenerative resistor K：Regenerative resistor compatible specification |
| B：Rating 200～240V | ||||
| Series DCBL Driver |
||||
List of Models
※Click the model No. for detailed information. Expand all Collapse all
| Motor Capacity | Model No. |
|---|---|
| 0.2kW | DCRD020B10K |
| 0.4kW | DCRD040B10K |
| 0.75kW | DCRD075B10K |
Control unit option
DCBL Hypoid Motor extension cable
・The motor has a dedicated cable. When extending the cable, use this cable and connect the connectors together.
・Extend the ground wire by screwing the round crimp terminals together.
・When extending the cable, keep the total length of the cable to 10 m or less.
・No brake
| Model No. | L m | PDF drawing | Standard Price | Delivery |
|---|---|---|---|---|
| DCCM0005 | 0.5 | Contact us for details. | Contact us for details. | |
| DCCM0010 | 1.0 | Contact us for details. | Contact us for details. | |
| DCCM0020 | 2.0 | Contact us for details. | Contact us for details. | |
| DCCM0050 | 5.0 | Contact us for details. | Contact us for details. | |
| DCCM0100 | 10.0 | Contact us for details. | Contact us for details. |
・With brake
| Model No. | L m | PDF drawing | Standard Price | Delivery |
|---|---|---|---|---|
| DCCM0005B | 0.5 | Contact us for details. | Contact us for details. | |
| DCCM0010B | 1.0 | Contact us for details. | Contact us for details. | |
| DCCM0020B | 2.0 | Contact us for details. | Contact us for details. | |
| DCCM0050B | 5.0 | Contact us for details. | Contact us for details. | |
| DCCM0100B | 10.0 | Contact us for details. | Contact us for details. |
DCBL Driver extension cable
・When extending the cable, keep the total length of the cable to 10 m or less.
・For input signal
| Model No. | L m | PDF drawing | Standard Price | Delivery |
|---|---|---|---|---|
| DCCN0005 | 0.5 | Contact us for details. | Contact us for details. | |
| DCCN0010 | 1.0 | Contact us for details. | Contact us for details. | |
| DCCN0020 | 2.0 | Contact us for details. | Contact us for details. |
・For output signal
| Model No. | L m | PDF drawing | Standard Price | Delivery |
|---|---|---|---|---|
| DCCT0005 | 0.5 | Contact us for details. | Contact us for details. | |
| DCCT0010 | 1.0 | Contact us for details. | Contact us for details. | |
| DCCT0020 | 2.0 | Contact us for details. | Contact us for details. |
・For communication
| Model No. | L m | PDF drawing | Standard Price | Delivery |
|---|---|---|---|---|
| DCCS0005 | 0.5 | Contact us for details. | Contact us for details. | |
| DCCS0010 | 1.0 | Contact us for details. | Contact us for details. | |
| DCCS0020 | 2.0 | Contact us for details. | Contact us for details. |
Note )This cable uses T568B. Do not use T568A as it may cause communication failure or damage to parts.
DIN rail mounting bracket
・Fittings for mounting the DCBL driver on a DIN rail (35 mm).
| Model No. | PDF drawing | Standard Price | Delivery |
|---|---|---|---|
| DCDN075 | Contact us for details. | Contact us for details. |
Regenerative resistor
・Connect the connector to the DCBL driver.
| Model No. | capacity W | Resistance value Ω | PDF drawing | Standard Price | Delivery |
|---|---|---|---|---|---|
| DCKR075 | 120 | 200 | Contact us for details. | Contact us for details. |
