Small size conveyor chain

Small size conveyor chains are roller chains or double pitch chains with added attachments for small conveying applications.
Attachments are available in a wide range of variations and can be fitted with further slats, bars and special jigs to convey any shape of material.
Engagement drive makes it no slippage and has a wide operating range to conveyor length, conveying direction and ambient conditions.

Features and Points of Caution regarding Chain Conveyors

  • ・Can convey items of almost any shape.
  • ・A wide array of options available in terms of conveyor length, direction of conveyance, and ambient conditions.
  • ・No slippage, allowing for accurate conveyance.
  • ・Extremely durable and highly efficient.

【Points of Caution 】

  • *While one positive point for chain conveyors is that there is no slippage, care needs to be taken during selection in applications with impacts.
  • *Since it is a engagement mechanism between the chain and the sprocket, there is a speed fluctuation due to its characteristics.

Small Size Conveyor Chain Types and Structure

Double Pitch Chains


  • ・Has double the pitch of RS Attachment Chain with a flat plate contour.
  • ・Can use R or S rollers, allowing for use in various applications.
  • ・Double Pitch type sprocket or RS sprocket (when the number of teeth is 30 or more with S roller) can be used.
  • ・Suitable for relatively long distance and low speed conveyance.
Double Pitch chain structure diagram
[Click to enlarge ]

RS Attachment Chains


  • ・This chain has an attachment attached to RS Roller Chain (for drive).
  • ・Since the chain pitch is small, small articles can be conveyed at a small pitch, which is generally suitable for short distance conveyance.
  • ・High-speed, smooth, and quiet operation is possible.
  • ・In most cases, RS sprockets can be used.
Attachment chain structure diagram
[Click to enlarge ]

See more about components and their roles

See more about standard attachment types

Small Size Conveyor Chain Product Line-up

What Is a Free Flow Chain?


A free flow conveyor is one where the chain can continue to run while conveyed goods can be stopped at any position on the conveyor using stoppers while work takes place. Once the work is finished the stoppers can be removed and the conveyor can continue to convey.

Chains used for this type of conveyor are called Free Flow Chains.

Double Plus chain that enables high-speed conveyance at 2.5 times the chain speed, Center Roller chain with a constant speed of 1:1 between chain and conveyed object, Double Pitch chain with outboard rollers, Double Pitch chain with top rollers, RS Chain with outboard rollers and RS Chain with top rollers are available.

Refer to the following for the features.

Double Plus Free Flow Chains


Model No.  RF2□□□VR~

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A Free Flow Chain using a unique combination of small and large diameter rollers to allow high speed conveyance at 2.5x the speed of the chain.

  • ・Low chain speed allows for quiet accumulation.
  • ・A wide range of selections is available by combining four different base chain types with seven different roller types.
    We also feature snap cover chains, which prevent parts from falling into conveyor frames, as well as a complete line-up of accessories.
  • ・Standard Series :
    The base chain is steel, and users can pair this with seven different roller types to meet their application needs.
  • ・Lambda Series :
    Uses a special oil-impregnated bush to provide lube-free, long life operation.
  • ・HCP Series :
    Base chain is hard chrome plated, with rollers available in engineering plastic. Ideal for clean rooms and other applications where rust is to be avoided.
  • ・SS Series :
    Base chain is stainless steel, with rollers available in engineering plastic. Corrosion resistant.
  • ・With snap covers :
    By attaching the light gray engineering plastic snap covers, you can cover the gap between large and large rollers, and between the small and small rollers, preventing bolts, nuts, etc. from getting caught or falling through.
    Lambda Series, HCP Series and SS Series are also available.
Size

RF2030~RF2080

Center Roller Chain


Model No.  RF2□□□CR~

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The speed of the chain and conveyed goods is the same, 1:1.

  • ・Has a lower center of gravity than Top Roller Chain, which is taken up by rollers on both sides, allowing for stable conveyance.
  • ・Can also use snap covers.
  • ・Can also use Alminum frame with steel rails for Double Plus Chain.
Size

RF2040~RF2080

Accessories for Double Plus Free Flow Chains


Refer to the product introduction page for the model number.

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Peripheral conveyor parts for Double Plus Free Flow Chains and Center Roller Chains.

  • ・We have an abundant lineup of pallet guide rails, plastic rails, return guides, brackets, frame joints, etc.
  • ・Frame :
    Aluminum frames, aluminum frames with steel rails, and frames for the drive and driven sections are available.
  • ・Pallet guide rail :
    This rail is installed on the side of the aluminum frame to guide the pallet.
    The pallet guide rail is available for the middle section, and drive and driven sections.
  • ・Plastic rail :
    The plastic rail is installed on the pallet guide rail for smooth pallet sliding.
    The pallet guide rail is available for the middle section, and drive and driven sections.
  • ・Return guide :
    The return guide guides the Double Plus Chain on the return side at both ends of the aluminum frame.
  • ・Bracket :
    The bracket is a fitting for attaching the return guide.
  • ・Frame joint :
    The frame joint is a nut-type part for connecting frames.
Size

Refer to the product introduction page.

Double Pitch Chain with outboard rollers


Model No.  RF2□□□S/R/RP-SR~

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Free flow chain using a Double Pitch Chain base with an extended pin with freely rotating outboard rollers attached.

  • ・Outboard rollers allow for a compact conveyor.
  • ・The ability to flex backwards allows easy layout on the return side.
  • ・Since numerous rollers can be installed, Outboard Roller Chain is suitable for conveyors on which small objects are placed directly.
  • ・Standard Series :
    The base chain is steel, with R rollers available in steel or plastic.
  • ・Lambda Series :
    The bushes on the base chain are special oil-impregnated bushes for lube free operation.
    ※Lubrication is required on steel outboard rollers.
  • ・SS Series :
    Base chain and base chain rollers (both S and R rollers) are stainless steel for corrosion resistance.
    R rollers available in plastic as well.
Size

RF2040~RF2100

Double Pitch Chain with top rollers


Model No.  RF2□□□S/R/RP-TR~

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Double Pitch Chain with top rollers is a free flow chain using a Double Pitch Chain base with a raised link plate with freely rotating top rollers attached.

  • ・The width of the chain itself is smaller than other free flow chains. The top rollers are supported by plates on both sides, making the chain ideal for rugged free flow conveyors.
  • ・Ideal for conveying heavy objects at low speeds, and especially is often used in automotive production equipment.
  • ・Standard Series :
    All base chain parts except for the rollers use heat treated hardened steel.
    Rollers are available in stainless steel (S and R rollers) and plastic (R rollers only).
  • ・Lambda Series :
    Base chain is steel, while special oil impregnated bushes enable lube-free operation.
  • ・SS Series :
    Base chain is stainless steel for corrosion resistance.
Size

RF2040~RF2100

RS Chain with outboard rollers


Model No.  RS□□-SR~

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A free flow chain using an RS Chain base with an extended pin with freely rotating outboard rollers attached.

  • ・Outboard rollers allow for a compact conveyor.
  • ・The ability to flex backwards allows easy layout on the return side.
  • ・Since numerous rollers can be installed, Outboard Roller Chain is suitable for conveyors on which small objects are placed directly.
  • ・Standard Series :
    The base chain is steel, with steel base chain rollers standard.
  • ・Lambda Series :
    The bushes on the base chain are special oil-impregnated bushes for lube free operation.
    ※Lubrication is required on steel outboard rollers.
  • ・SS Series :
    Base chain and base chain rollers are stainless steel for corrosion resistance.
  • ・Poly Steel Chain :
    Made of engineering plastic inner links and stainless steel outer links for corrosion resistance and lube-free operation.
Size

RS40~RS100

RS Chain with top rollers


Model No.  RS□□-TR~

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RS Chain with top rollers is a free flow chain using an RS Chain base with an extended pin with freely rotating outboard rollers attached.

  • ・The width of the chain itself is smaller than other free flow chains. The top rollers are supported by plates on both sides, making the chain ideal for rugged free flow conveyors.
  • ・Ideal for conveying heavy objects at low speeds, and especially is often used in automotive production equipment.
  • ・Standard Series :
    All base chain parts including the rollers use heat treated hardened steel.
  • ・Lambda Series :
    Base chain is steel, while special oil impregnated bushes enable lube-free operation.
  • ・SS Series :
    Base chain is stainless steel for corrosion resistance.
Size

RS40~RS100

S