Technical Data  Large size conveyor chain  Selection

2. Decide Conveyor Type

Basic Conveyor Types Conveyed object
Solid Conveyance Chain Type Bulk items Chain Type
Direct Loaded on the Conveyance ・Horizontal Slat Conveyor
Horizontal Slat Conveyor
RF- [BR/BF]
RF-(NB)
RF
RF-[DBR/DBF]
・Apron/Pan Conveyor
Apron/Pan Conveyor
RF
RF-(KG/KA)
・Push Conveyor, Tow Conveyor, Roller Coaster
Push Conveyor, Tow Conveyor, Roller Coaster
RF
RF-(NB)
NF
RF-<SR>
・Free Flow Conveyor
Free Flow Conveyor
RF-[VR]
RF-<SR>
RF-<TR>
・Standard Chain Conveyor
Standard Chain Conveyor
RF
NF
RF-(DL)
Suspension Conveyance ・Trolley Conveyor RF
RF-<TRO>
・Bucket Elevators RF
B
・Tray Elevator
Tray Elevator
RF
NF
・Fly Ash Bucket Conveyor
Fly Ash Bucket Conveyor
RF-(FB)
・Vertical Parking Tower
Vertical Parking Tower
RF
Specialty Chain
・Bucket Type Continuous Unloader Specialty chain
Push Conveyance, Frictional Conveyance ・Push Conveyor
Push Conveyor
RF
NF
RF-(NB)
・Scraper/Flight Conveyor
Scraper/Flight Conveyor
RF
RF-(AM/AP)
RF-(FG/FP)
・Horizontal Revolving Conveyor
Horizontal Revolving Conveyor
RF
RF-(NB)
RF-<GR>
・Flow Conveyor
Flow Conveyor
RF
NFX
・Drag Chain Conveyor WD

Note)

3. Decide Chain Type

When selecting conveyor chain type, it is necessary to identify the physical properties of the materials conveyed. Method of conveyance and chain conveyor type should then be determined, keeping cost performance in mind.

Three basic types of conveyor are shown on the above table, which can be used for determining conveyor chain type.

Key Points in Determining Conveyor Chain Type
  • ・Adopt a loading type conveyor to reduce the running resistance of the conveyor chain when conveying materials, which will lead to energy savings. Bearing Roller Conveyor Conveyor Chain and Coil Transfer Chain are ideal.
  • ・Design layout so that powdery or liquid materials, or materials that will promote chain wear, are prevented from directly contacting the conveyor chain.
  • ・Use a sealed conveyor, such as a flow conveyor, to prevent loose material from flying during conveyance.
  • ・When using conveyor chains to convey very corrosive material, or in corrosive environments, select a conveyor chain with suitable specifications. (See "Corrosion Resistance to Various Kinds of Solvent" )

4. Decide Roller Type

Refer to “Roller Types” in the pages of Large size conveyor chain construction.

5. Basic Conveyor Chain Layout

5.1 Horizontal Conveyor

Partial or full support by catenary on the return side (see lower part of figure below) can absorb chain elongation/shrinkage from heat or other factors. This arrangement can be used when chain speed is comparatively slow. Catenary sag should be about 10% of the free span. This is not recommended for reverse drives

1) Making a catenary on the drive sprocket side

Catenary

Benefits

  • 1) Catenary tension makes chain-sprocket engagement smooth.
  • 2) Lubrication at the catenary is most effective.

2) No guide on the return side

No guide on the return side

For short center distance and slow chain speed.

The mass of the chain on the return side may cause vibration, affecting chain operation.

3) Supporting the chain on the return side with guides or rollers

Supporting the chain on the return side with guides or rollers

Contact between chain and guide or roller may hasten chain wear or damage chain as it articulates at the roller or guide.

This may also cause vibration, affecting chain operation. With a long center distance, it is practical to divide the return side into several catenaries.

4) Supporting the entire return side

Supporting the entire return side

The return side is entirely supported by rails, which are fixed on the take-up of the driven sprocket. This method absorbs all chain sag, and can also be used in reverse operation.

However, there is no catenary on the drive sprocket lower side, making it necessary to regularly adjust chain elongation through take-up.

Note) Excessive tension from take-up will hasten chain wear.

5) Return side on top

Supporting the entire return side

5.2 Vertical Conveyors

If the conveyor will be stopped while loaded, it will be necessary to install a brake or Tsubaki Back Stop Cam Clutch to prevent reverse operation.

Note) Excessive tension from take-up will hasten chain wear.

Vertical Conveyors

5.3 Inclined Conveyors

Inclined Conveyors

5.4 Vertical Shaft Conveyors

Vertical Shaft Conveyors

Installing a guide roller will help the chain run smoother

Key Points in Using Conveyor Chains
  • ・Lubricate chain to prevent elongation during use. Use a lubricant with an equivalent viscosity of ISO VG100–150 (SAE30–40). Use a drip or brush method and ensure lubricant penetrates between pins, bushes, rollers, and other areas to prevent metal-on-metal contact. See the Lubrication page for details.
  • ・Ensure that sprocket shafts are parallel.
  • ・At least three sprocket teeth need to engage the chain.
  • ・Use take-up to adjust chain elongation.
  • ・When using chains in parallel, be sure that sprocket teeth on both sides are aligned when engaging.
  • ・New chain will prematurely wear if connected to a sprocket whose teeth have severely worn. See the Installation page for details.

6. Choose a Chain Series for Conveying Bulk Materials

The following table lists the chain conveyor types and chain series used in conveying typical bulk materials, as well as our recommendations.

Depending on the conveyed items, the same items listed in Table 1 may differ in condition or quality. Determine conveyor type and chain series based on consideration of past performance and careful investigation.

Table 1. Material and Chain Specifications

  • 1. Abrasiveness: A → B → C
  • 2. Corrosiveness: A (strong acid), B (moderate acid), C (neutral), D (moderate alkali), E (strong alkali)
  • 3. Refer to clean specifications.
Conveyed object Type of Conveyor Recommended Chain Series Note
Product name Wear Corrosion Scraper Conveyor Flow Conveyor Apron Conveyor Bucket Elevators
Rice Low neutral DT
Barley Low neutral
Wheat Low neutral
Soybean Low neutral
Corn Low neutral
Wheat Flour Low neutral
Starch Low neutral
Sugar Cane Low neutral DTA
Bagasse Low neutral DTA
Sugar Refining Low neutral SS See Note 3.
Rock Salt Low neutral DT
Mixed Feed Low Acid
Soda Ash Medium Strong Alkali
Carbide Medium
Glauber's Salt Medium Acid GS
Dry Unslaked Lime Medium Strong Alkali DT
Dry Slaked Lime Low Strong Alkali
Polyethylene Medium neutral
Vinyl Chloride Powder Medium MT
Carbon Medium neutral BT
Activated Charcoal Medium neutral DT
Dry Ammonium Chloride Low neutral
Dry Ammonium Sulfate Medium Acid
Dry Urea Powder Low neutral
Wet Urea Powder Medium Strong Alkali GS
Synthetic detergent Medium neutral DT
Wet Gypsum Medium Strong Acid GS・RT
Dolomite Medium Alkali DT DTA on Apron Conveyors
Dry Limestone Medium Alkali DTA on Apron Conveyors
Dry Clay Medium neutral BT
Cement Clinker High Strong Alkali CT
Cement Products Medium Strong Alkali CT
Dry Wood Chips Low Alkali DT
Dry Sawdust Low Alkali DT
Coal Medium Acid CT
Coke High neutral BT
Alumina Medium Strong Alkali CT
Foundry Sand High neutral BT
Scale Medium neutral BT
Coke Dust High neutral BT
Wet Coal Dust Medium Acid BT
Clinker Dust High Strong Alkali BT
Garbage Medium RT
Incinerated Garbage
(Room temperature/ Dry )
Low Alkali DTA
Incinerated Garbage
(Wet )
Low Alkali RT