Technical Data Cable Carriers (CABLEVEYOR) － Connecting/Assembling cable carriers
TKP Series
Connecting
Arrange the stays in the disconnected direction.
Align pins and holes and push together.
Installing cables/hoses
Close the stays after the setting the cables and hoses.
Separating
Insert a flathead screwdriver and turn 90° or raise and pry open.
TKP62H42, TKP90H50, TKP125H74
Connecting
Remove 3 or 4 outside stays and lock stays at the connection.
After connecting the links, install the lock stays.
Close the stays after the setting the cables and hoses.
Connecting and assembling TKP Series depends on the structure. Refer to the appropriate instruction manual.
TKC Series
Connecting
Remove 3 or 4 outside stays and lock stays at the connection.
After connecting the links, install the lock stays.
Close the stays after the setting the cables and hoses.
※Lock stay removal guide mark (screwdriver mark)
For TKC34H25
For TKC47H36 / TKC64H50 / TKC85H68
※Lock stay installing guide mark (mark to match to link)
For TKC34H25
For TKC47H36 / TKC64H50 / TKC85H68
TKMK47H28
Connecting
Align the orientation of the connecting parts.
Overlap the connecting parts as shown in the diagram above and press down hard on the connections.
When you hear a click, the connection is complete.
Disconnecting
Remove the stay/lock stay and disconnect the link by holding one and twisting the other.
TKMK65H42, TKMK95H58, TKMK125H72
Connecting
Align the orientation of the connecting parts.
Overlap the connecting parts as shown in the diagram and insert the strain relief LFR into the centre hole of the connecting part.
Turn the strain relief LFR clockwise until it 'clicks'. (Confirm that the arrow on the end face of the bolt is perpendicular to the longitudinal direction of the cable carrier)
Disconnecting
The procedure is the reverse of assembly process.
- 1.Turn the rocking bolt counterclockwise.
- 2.Disconnect the link from the links.
Assembly of TKMK series / TKMT series multi-layered separation dividers
Connecting
The number side of the vertical divider is the outer circumference of cable carrier.
TKMK47H28, TKMT47H26
TKMK65H42, TKMK95H58, TKMK125H72, TKMT65H38, TKMT95H54, TKMT125H68
Insert the horizontal divider (the end face is wavy) into the slit of the vertical divider. (Ensuring that it goes in deep. * For DSB type, attach end stoppers at both ends of the horizontal divider to prevent disengagement.
Assembly is completed by adjusting the spacing of the vertical dividers to the specified length.
Open the stay with a flat-head screwdriver.
Install the multi-layered separation divider.
【Assembly of multi-layered separation 】
- 1.Install the cable/hose to be placed on the inner circumference side of the cable/hose with the multi-layered separation.
- 2.Install the multi-layered separation divider (assembled) above the cable/hose.
- 3.Install the cable/hose to be placed on the out side on the horizontal divider.
- 4.Close the stays.
TKR15H22
Connecting (The procedure for attaching the bracket is the same. )
Remove the stay and inner link. * Remove two more from the bracket on the extension side to the connection part between the outer links.
Separates between the outer links at the connecting area of the outer links.
Connect the outer links for extension.
Install the inner link to the outer link. * Insert the hook of outer link into the gap of inner link. (In order of the outer circumference side → the inner circumference side)
Install all inner links to the outer link on one side, then install the inner links to the outer links on the other side.
Cut the outer links to reach the desired number of links.
Install the bracket to the cut part of the outer link.
Install the stay to the base chain and bracket.
TKR20H28, TKR26H40, TKR28H52
Connecting (Use the same procedure to install brackets)
Cut the outer links to reach the desired number of links.
Install the bracket to the cut part of the outer link.
Separating
- 1.Insert a flathead screwdriver (tip width: 3.5 mm or lower) into the hold on the inside of the link, and pry open in the direction of the arrows.
- 2.The links are unlocked and can be removed.
TKQ Series
Cable / hose insertion (installation)
Remove the stay. The stay can be easily removed by twisting it with a monkey wrench.
Installation of divider
Refer to TKMK series / TKMT series divider installation.
Insert the cable/hose into the specified position.
Close the stay.
Tap the upper surface of the stay with a plastic hammer to close the stay.
To shortening the total length (※Cannot be extended )
Fixed end side
・Remove the fixing end bracket.
・Cut the side band.
There are two side bands on each side. Cut the wire part with a large nipper. After cutting the wire, bending it in the opposite direction of the bending direction to cut. If there is an end piece at the cutting area, remove the end piece.
・Chamfer the cutting area.
Chamfer the cutting area with nippers, etc. If the chamfer is not sufficient, the bracket may not fit.
Be careful not to pierce your hand with the tip of the wire.
・Remove the end piece.
If there is an end piece from the moving end to the 3rd link, the bracket will not fit, so remove the end piece. The end pieces are assembled in with a tapping bolt with a star-shaped hole, so a dedicated screwdriver is required.
・Connect the brackets.
Press the brackets into the side band and install the bolts with a hexagon wrench. Be careful not to turn the brackets upside down.
Moving end side
If there is an stay on the 5th link or more from the moving end, it will be weak in strength, so avoid it. The shortening method is the same as when shortening the fixed end.
TK Series, TKH Series, TKS Series
Connecting
Place the cable carrier on the floor with the outside down.
Align the pins
Install the pins and lock with circlips.
Note)
The cable carrier has pretension, so both ends lift up when the outside is placed down on the floor. In this case, place blocks under both ends and align the pins.
Installing cables/hoses
For TK Series/TKH Series (split stay)
- ・Remove the inside stay. (If it is difficult to remove or install the stay, loosen the other bolt.)
- ・Place the cables and hoses in the prescribed indentations on the stay.
- ・Install and temporarily fasten the inside stay. Always install the one end of the removed stay in its original position (match the symbols).
- ※For an unsplit stay, install the cables and hoses through the stay holes from one end of the cable carrier.
- ※The stay has a mark inscribed on its outside.
TKS Series
Twist the inside bar 90° to remove.
Adjustments and tightening
Be careful so that twisting does not occur between links in step 2.
If the cables and hoses are not installed while the cable carrier is flat, the cable carrier may twist or meander when installed in the equipment.
