Technical Data  Linear actuator  Zip Chain Actuator  With hypoid motor  Wiring for motor with Brake

Wiring for motor with Brake

1.ZCA25M:60W・90W

・Standard products are shipped with AC internal wiring.

・Response times will differ depending on the wiring. Refer to the following and select the wiring that best suits the application.

Application Three-phase motor  Standard voltage
(200 VAC class )
Three-phase motor  Voltage doubler
(400 VAC class )
AC internal wiring
  • ・General use
  • ・Standard shipping specifications
Three-phase motor  Standard voltage  AC internal wiring

[Click to enlarge ]

Three-phase motor  Voltage doubler  AC internal wiring

[Click to enlarge ]

AC external wiring
  • ・To shorten the stop time
Three-phase motor  Standard voltage  AC external wiring

[Click to enlarge ]

Three-phase motor  Voltage doubler  AC external wiring

[Click to enlarge ]

AC external operation
  • ・When operating the brake individually

Note :Use an auxiliary relay MCa with a rated load of 200 VAC / 7 A or more.

Three-phase motor  Standard voltage  AC external operation

[Click to enlarge ]

Three-phase motor  Voltage doubler  AC external operation

[Click to enlarge ]

Note :Cut the N part connected with the closed end connector, and be sure to insulate the N part.
Also, when using a transformer to input 200 V voltage to the DC module, use a transformer with a capacity of 60 VA or more.

DC external wiring
  • ・Lifting devices and when stopping accuracy is required

Note :Use 200 VAC / 10 A or more for setting the capacity of locations marked with *.

Three-phase motor  Standard voltage  DC external wiring

[Click to enlarge ]

Three-phase motor  Voltage doubler  DC external wiring

[Click to enlarge ]

  • M:Motor
  • B:Brake
  • MC:Magnetic contactor
  • MCa:Auxiliary relay
  • OCR:Overcurrent relay
  • C:Capacitor (Accessories )
  • DM200D:DC rectifier
  • -N-:Protection element (Varistor )
  • Note 1) After wiring and before turning on the power, make sure the lead wire of the DC rectifier is yellow (or red) on the power side and black on the brake side.
  • Note 2) The DC rectifier contains a diode that will be short-circuited by incorrect wiring, resulting in damage to the DC rectifier.
  • Note 3) Add protective elements to the contacts as necessary.
  • Note 4) When using an inverter, use only in individual AC operation.
  • Note 5) When using individual DC switching, the brake power supply can be damaged depending on the wiring length, wiring method, relay type, or other factors. Connect a varistor between the individual DC switching terminals. Connecting closer to the brake power supply (blue lead wire) will be most effective. The specific models of the varistors are as follows. Select a varistor voltage of 470 V for DM200D.
    Product name Company name Model No.
    For DM200D
    Surge Absorber Panasonic ERZV14D471
    Zetrap Fuji Electric ENE471D-14A
    Ceramic Varistor Nippon Chemi-Con TND14V-471KB00AAA0

2. ZCA35M・45M:0.2kW・0.4kW・0.75kW

・Standard products are shipped with AC internal wiring.

・Response times will differ depending on the wiring. Refer to the following and select the wiring that best suits the application.

Application 3 Phase 200V
0.2kW・0.4kW
3 Phase 200V
0.75kW
AC internal wiring
  • ・General use
  • ・Standard shipping specifications
3 Phase 200V 0.2kW・0.4kW AC internal wiring

[Click to enlarge ]

3 Phase 200V 0.75kW AC internal wiring

[Click to enlarge ]

AC external wiring
  • ・To shorten the stop time
3 Phase 200V 0.2kW・0.4kW AC external wiring

[Click to enlarge ]

3 Phase 200V 0.75kW AC external wiring

[Click to enlarge ]

AC external operation
  • ・For inverters

    (Place the inverter in the MC section)

  • ・When operating the brake individually
3 Phase 200V 0.2kW・0.4kW AC external operation

[Click to enlarge ]

※Use a supply voltage of 200–254 VAC for 0.1 to 0.2 kW, and 200–220 VAC for 0.4 kW for the brake shown in the *3 marked section.

3 Phase 200V 0.75kW AC external operation

[Click to enlarge ]

※Use a supply voltage of 200–220 VAC for the brake shown in the *3 marked section.

DC external wiring
  • ・When stopping accuracy is required

    (such as for lifting equipment )

3 Phase 200V 0.2kW・0.4kW DC external wiring

[Click to enlarge ]

3 Phase 200V 0.75kW DC external wiring

[Click to enlarge ]

  • M:Motor
  • B:Brake
  • MC:Magnetic contactor
  • MCa:Auxiliary relay
  • OCR:Overcurrent relay
  • DM200D:DC rectifier
  • -N-:Protection element (Varistor )
  • Note 1) The brake voltage is 90 VDC. When inputting 200 VAC to DM200D )
  • Note 2) When using individual DC switching, the brake power supply can be damaged depending on the wiring length, wiring method, relay type, or other factors. Connect a varistor between the individual DC switching terminals. Connecting closer to the brake power supply (blue lead wire) will be most effective. The specific models of the varistors are as follows. Select a varistor voltage of 470 V for DM200D.
    Product name Company name Model No.
    For DM200D
    Surge Absorber Panasonic ERZV14D471
    Zetrap Fuji Electric ENE471D-14A
    Ceramic Varistor Nippon Chemi-Con TND14V-471KB00AAA0
  • Note 3)※For *1 in the table above, use an auxiliary relay (MCa) with a contact capacity of 200 VAC / 7 A or more (resistive load).
    ※When using an MC auxiliary contact or auxiliary relay for *2 in the table above, use a device with a contact capacity of 200 VAC / 10 A or more (resistive load).