Technical Data  Drive chain  Handling Roller Chains

3.Roller Chain Lubrication

Lubrication is very important in roller chain transmission, and becomes especially important when stringent demands are placed on chain performance.

When lubrication is not complete, even the most advanced transmission device will not realize its full service life. Under some conditions the device may wear out within a very short period of time.

  • 1. The main reason for lubing and greasing roller chain is to minimize wear elongation of the chain and prevent corrosion.
    Wear elongation is caused by wear between the pin and bush in articulating parts.
  • 2. The oil used for certain roller chain models is a high grade oil that prevents rust and provides lubrication
    The lube prevents the wear that frequently occurs in the initial stage of operation, and it works well with other lubricants to maintain a high wear resistance.
  • 3. Avoid wiping the lube coating off of delivered roller chain, and avoid washing the chain with detergent or other cleaning agents.

3.1 Lubrication locations

  • 1. Roller chain wear occurs from wear between each pin and bush, and thus oil is applied to these parts.
  • 2. On the slack part of the chain, apply lubricant to the gap between each outer plate and inner plate. At the same time, apply lubricant between the bushes and rollers.
Lubrication locations

Fig. 12. Lubrication locations

3.2 Chain used for lifting

  • 1. In general the chain has no catenary parts. If possible, remove the load that acts on the roller chain before lubing the chain.
  • 2. For roller chain that does not articulate, lube the chain sufficiently and then apply a thick layer of grease around the roller chain to prevent corrosion. Sufficiently lube end fitting connections.
  • 3. For roller chain that is used outdoors, contact with rain and snow will remove the lubricant and cause harmful corrosion, and thus a cover or other protection should be installed.
    If rain or snow does fall on the chain, remove the moisture and then promptly lube the chain and coat it with a thick layer of grease.

3.3 Recommended lubricants

SAE numbers

Chain No. Lubrication method
AI・AII・B C
Ambient Temperature Ambient Temperature
-10℃~0℃ 0℃~40℃ 40℃~50℃ 50℃~60℃ -10℃~0℃ 0℃~40℃ 40℃~50℃ 50℃~60℃
Small pitch chains (RS50 or smaller) SAE10W SAE20 SAE30 SAE40 SAE10W SAE20 SAE30 SAE40
RS60・80 SAE20 SAE30 SAE40 SAE50
RS100 SAE20 SAE30 SAE40 SAE50
Large pitch chains (RS120 or smaller) SAE30 SAE40 SAE50

3.4 Lubrication systems and methods

Stop operation before oiling.

To verify sufficient lubrication is taking place, remove the chain and inspect the connecting pins and bushes.

If the contact surfaces of the pins or bushes show tearing or a red or dark brown color, lubrication is generally not sufficient.

Lubrication method Method Quantity
A I
Lubrication method I

Apply oil to the gaps in the pins and inner links on the slack side of the chain. A brush can also be used.

Oil with sufficient frequency (in general about once every 8 hours) so that the roller chain bearings do not dry out.

II

Drip lubrication

Lubrication method II

Using a simple case, this method drips oil supplied from an oil cup or other oil reservoir.

For one strand of chain, drip about 5 to 20 drops of oil each minute.

Drip more oil on higher speed chains.

B

Oil bath

Oil bath

The chain is run through oil in a leakfree casing.

If depth h from the surface of the oil to the lowest point the chain reaches is too deep, the oil may heat up (80℃ or higher) and deteriorate.

The depth (h) to which the chain descends in the oil should be about 6 to 12 mm.

Lubrication using a slinger disc

Lubrication using a slinger disc

Use a slinger disc attached to a leak free case to splash oil on the chain.

The peripheral velocity of the disc should be 200 m/min or higher.

If the width of the chain is greater than 125 mm, attach discs to both sides.

The lowest point h reached by the slinger disc should be about 12 to 25 mm below the surface of the oil.

The roller chain should not enter the oil.

C

Forced lubrication

Oil bath

The oil is circulated in a leak-free case and cooled by a pump.

When there are n strands of chain, n+1 oiling holes are required, targeting the gaps between each part.

Approximate oiling quantity per oiling hole (L/min)

Product name Chain speed
(m/min)
Size
#60 or smaller #80
#100
#120
#140
#160 or larger
RS 500~800 1.0 1.5 2.5 4.0
SUP 300 or less
RS 800~1,100 2.0 2.5 3.5 5.0
SUP 300~500
RS 1,100~1,400 3.0 3.5 4.5 6.0
SUP 500 or more