Technical Data Reducers Small-Size Gear Motor Handling
This section describes general use of gear motors, hypoid motors, and croise motors.
For more information, see the instruction manual provided with the product.
Grease lubrication (Gear motors, hypoid motors, mini series )
1. Grease lubrication
Grease lubrication system is used for lubrication.
2. Grease filled
A specified amount of lead-free grease is already injected prior to delivery. Use the motor as is.
3. Grease replacement
Grease does not need to be replaced or replenished in most cases, but it will last longer if it is replaced around 20,000 hours. Grease replacement is available at our repair shop for a fee.
4. Grease quantity
Gear Motor TA, TR Series
- ・Gear Motor
- ・Inline reducer
- ・Gear Motor with Brake
- ・Adapter type reducer
Motor Output | Reduction ratio | Grease volume kg |
---|---|---|
0.1 kW | 1/10 ~ 1/50 | 0.14 |
1/5・1/60 ~ 1/200 | 0.3 | |
0.2 kW | 1/10 ~ 1/25 | 0.14 |
1/5・1/30 ~ 1/75 | 0.3 | |
1/100 ~ 1/200 | 0.5 | |
0.4 kW | 1/5 ~ 1/25 | 0.3 |
1/30 ~ 1/75 | 0.5 | |
1/100 ~ 1/200 | 1.1 | |
0.75 kW | 1/5 ~ 1/25 | 0.5 |
1/30 ~ 1/75 | 1.1 | |
1/100 ~ 1/200 | 1.3 | |
1.5 kW | 1/5 ~ 1/30 | 1.3 |
1/40 ~ 1/75 | 1.4 | |
2.2 kW | 1/5 ~ 1/30 | 1.3 |
Note) The values in parentheses are for the 1st step speed reduction part of the 4-step speed reduction (1/300 to 1/1200).
Hypoid Motor TA, TR Series
(H:Hollow shaft , U:Face mount )
Motor Capacity | Frame number | Reduction ratio | Grease quantity kg | |
---|---|---|---|---|
H | U | |||
0.1kW | 20 | 22 | 1/5 ~ 1/50 | 0.27 |
1/60 ~ 1/120 | 0.23 | |||
30 | 24 | 1/160 ~ 1/200 | 0.33 | |
28 | 1/300 ~ 1/480 | 0.33+(0.15) | ||
35 | 38 | 1/600 ~ 1/1200 | 0.53+(0.15) | |
0.2kW | 20 | 22 | 1/5 ~ 1/25 | 0.27 |
1/30 ~ 1/60 | 0.23 | |||
30 | 28 | 1/80 ~ 1/200 | 0.33 | |
35 | 38 | 1/300 ~ 1/480 | 0.53+(0.15) | |
45 | 42 | 1/600 ~ 1/1200 | 1.15+(0.20) | |
0.4W | 30 | 28 | 1/5 ~ 1/50 | 0.33 |
35 | 38 | 1/60 ~ 1/200 | 0.53 | |
45 | 42 | 1/300 ~ 1/480 | 1.15+(0.40) | |
55 | 50 | 1/600 ~ 1/1200 | 3.80+(0.40) | |
0.75kW | 35 | 38 | 1/5 ~ 1/30 | 0.67 |
1/40 ~ 1/50 | 0.53 | |||
45 | 42 | 1/60 ~ 1/200 | 1.15 | |
55 | 50 | 1/300 ~ 1/480 | 3.70+(0.70) | |
1.5kW | 45 | 42 | 1/5 ~ 1/30 | 1.4 |
1/40 ~ 1/80 | 1.15 | |||
55 | 50 | 1/100 ~ 1/200 | 3.8 | |
2.2kW | 45 | 42 | 1/5 ~ 1/20 | 1.4 |
1/25 ~ 1/60 | 1.15 | |||
55 | 50 | 1/80 ~ 1/120 | 3.8 | |
3.7kW | 55 | 50 | 1/5 ~ 1/20 | 3.7 |
1/25 ~ 1/60 | 3.4 | |||
5.5kW | 55 | 50 | 1/5 ~ 1/20 | 3.7 |
1/25 ~ 1/40 | 3.4 |
Note) The values in parentheses are for the 1st step speed reduction part.
(L:Foot mount )
Motor Capacity | Frame number | Reduction ratio | Grease quantity kg |
---|---|---|---|
0.1kW | 22 | 1/5 ~ 1/50 | 0.23 |
1/60 ~ 1/120 | 0.23 | ||
24 | 1/60 | 0.4 | |
1/80 ~ 1/200 | 0.33 | ||
28 | 1/300 ~ 1/480 | 0.33+(0.15) | |
38 | 1/600 ~ 1/1200 | 0.53+(0.15) | |
0.2kW | 22 | 1/5 ~ 1/50 | 0.23 |
1/60 | 0.23 | ||
28 | 1/60 | 0.4 | |
1/80 ~ 1/200 | 0.33 | ||
38 | 1/300 ~ 1/480 | 0.53+(0.20) | |
42 | 1/600 ~ 1/1200 | 1.14+(0.20) | |
0.4W | 28 | 1/5 ~ 1/50 | 0.33 |
38 | 1/60 ~ 1/200 | 0.53 | |
42 | 1/300 ~ 1/480 | 1.14+(0.40) | |
50 | 1/600 ~ 1/200 | 3.80+(0.40) | |
0.75kW | 38 | 1/5 ~ 1/50 | 0.53 |
42 | 1/60 ~ 1/200 | 1.15 | |
50 | 1/300 ~ 1/480 | 3.70+(0.70) | |
1.5kW | 42 | 1/5 ~ 1/30 | 1.4 |
1/40 ~ 1/80 | 1.15 | ||
50 | 1/100 ~ 1/200 | 3.8 | |
2.2kW | 42 | 1/5 ~ 1/20 | 1.4 |
1/25 ~ 1/60 | 1.15 | ||
50 | 1/80 ~ 1/120 | 3.8 | |
3.7kW | 50 | 1/5 ~ 1/20 | 3.7 |
1/25 ~ 1/60 | 3.4 | ||
5.5kW | 50 | 1/5 ~ 1/20 | 3.7 |
1/25 ~ 1/40 | 3.4 |
Hypoid Motor Mini Series
Motor Capacity | Reduction ratio | Grease volume g |
---|---|---|
40W | 1/5 ~ 1/60 | 180 |
1/80 ~ 1/240 | 150 | |
60W | 1/5 ~ 1/60 | 300 |
1/80 ~ 1/240 | 230 | |
90W | 1/5 ~ 1/60 | 300 |
1/80 ~ 1/240 | 230 |
Oil lubrication (Croise Motor )
1. Oil lubrication
Oil is used for lubrication.
2. Oil injected
A specified amount of oil (Daphne Alpha Oil TE260) is filled at the time of delivery. Use the motor as is.
3. Oil change
- ・Reducer frame numbers 13 to 28 have a sealed structure. Consequently, replacing or refilling lubricating oil will not be necessary in most cases. However, if operating conditions cause severe deterioration in the lubricating oil, change the oil after 2500 hours of operation. Doing so will extend the service life of the unit.
- ・For frame numbers 32 to 50, maintenance is as follows:
- (1)For the first time after initial start of operation, change the oil shortly after 1,000 hours of operation or after a period of three months.
- (2)Subsequent changes: Depending on operating conditions, 5000 hours or one year, whichever comes first.
4. Pressure vent
- ・Reducer frame numbers 13 to 28 have a sealed structure.
- ・For frame numbers 32 to 50, be sure to check that the reducer is mounted in the standard installation direction and then install the supplied pressure vent. After installation is complete, check the oil level using the oil gauge.
For other than the standard installations, please specify at the time the order is placed.
5. Recommended lubricating oils
Manufacturer | Recommended lubricating oil |
---|---|
Industrial gear oil Class 2 (Worm gear ) | ISO VG320 |
EMG Lubricants | Mobile 600 W cylinder oil (ISO VG380) |
Spartan EP320 | |
Showa Shell Sekiyu | Shell Omala S2 G 320 |
Idemitsu Oil | Daphne CE compound 320S |
Maintenance when using the recommended lubricating oils in the table above is as follows:① For the first time after initial start of operation, change the oil after 500 hours of operation.② For the second time onwards, change the oil after every 2,500 hours of operation, depending on operating conditions.
6. Rough Oil Volume (L)
CSMA/CSMR Series | HCMA/HCMR Series | |||||
---|---|---|---|---|---|---|
Frame number | Foot Mount Type | Face Mount Type | Hollow Shaft Type | Foot Mount Type | Face Mount Type | Hollow Shaft Type |
13 | 0.13 | 0.05 | 0.05 | - | - | - |
16 | 0.20 | 0.10 | 0.10 | 0.37 | 0.37 | 0.29 |
22 | 0.36 | 0.24 | 0.3 | 0.7 | 0.7 | 0.6 |
28 | 0.55 | 0.55 | 0.56 | 1.4 | 1.4 | 1.2 |
32 | 1.0 | 1.0 | 1.0 | 1.8 | 1.8 | 1.4 |
40 | 1.2 | 1.2 | 1.2 | 2.8 | 2.8 | 2.5 |
50 | 3.3 | 3.3 | 3.3 | 5.3 | 5.3 | 4.7 |
- Note 1)The oil amounts above are for standard mounting directions (mounting No. 0 or No. 1).
Regardless of the motor kW and reduction ratio, the same amount of oil is used for reducers with the same frame numbers in the same series. - Note 2)For mounting No. 5 of the HCMA/HCMR series, increase the oil amount by 60% (approximate oil amount).