Technical Data  Drive chain  Drive chain

Roller chain construction

Basic construction


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Plate

The plate bears the tension acting on the roller chain during transmission . Usually this is a repetitive load, but sometimes it is accompanied by shock. Therefore, the plate must have not only great static tensile strength, but also must be dynamically

Pin

The pin is subject to shearing and bending forces through the plate. At the same time, it configures a bearing part, together with the bush, when the roller chain articulates and engages the sprocket. Therefore, the pin needs high shear/bending strength

Bush

The bush is subject to complex forces via all parts, especially from the repetition of shock loads when the chain engages the sprocket. Therefore, the bush needs extremely high shock fatigue strength. In addition, the bush acts as a bearing coupled with

Roller

The roller is subject to impact load as it strikes the sprocket teeth during chain engagement with the sprocket. After engagement, the roller changes its point of contact and balance. It is held between the sprocket teeth and bush, and moves on the tooth face while receiving a compression load. Therefore, it must be resistant to wear and still have strength against shock, fatigue, and compression.
Note) RS15, RS25, RS35 and RS11-SS do not have rollers.

Inner link

The two bushes are press fitted into two inner plates, and rollers are inserted to allow rotation around the outside of the bush. This is the same for single-strand and multi-strand chain.

Outer link and middle plate

The outer link consists of two pins that have been press fitted into two outer plates. For multistrand roller chain, a middle plate is added to the outer link. Slip fitting is used for the middle plate of standard RS Roller Chain (*1) and press fitting f

Three basic dimensions *1 Slip fit *2 Press fit
The pitch, roller diameter, and inner width of the inner link are referred to as the three basic dimensions of roller chain. When these dimensions are identical, a roller chain and sprocket are dimensionally compatible. This will always fit with a clearance when the shafts and holes are fitted together. The hole tolerance range is larger than that of the shaft (pin or bush). With this type of fit there is continuous interference when the shafts and holes are fitted together. The hole tolerance range is completely under the shaft (pin or bush) tolerance range.

Assembly parts

Roller Chains are usually made up of a number of connected links in an endless formation, or used by fixing the chain ends, but connecting links are necessary (dedicated connecting links for hanging applications). Although offset links can be used when t

Connecting link

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Chain type Connecting link type Pin–connecting link plate fitting Connecting plate fastening Notes
RS roller chain M-type connecting link Slip fit Clip
Cotter pin
Spring pin
  • ・M-type connecting link plates are ring coined1)
  • ・For multi-strand chain using M-type connecting links, make sure the plate with ring coining1) is on the outermost side when assembling RS35 chain or larger.
  • ・F-type connecting links are recommended for the shaded areas of the kW ratings tables and for lifting applications.
  • ・F-type connecting link plates are black.
F-type connecting link Press fit Clip・Cotter pin
Spring pin
T-pin
Lambda chain M-type connecting link Slip fit Spring clip
Cotter pin
  • ・Can be used in all areas of the kW ratings table for Lambda Chain.
  • ・Connecting link plates are ring coined1).
Super chain
Super-H chain
M-type connecting link Slip fit Spring pin
  • ・Connecting link plates and middle plates are ring coined1).
F-type connecting link Press fit Spring pin
  • ・Use under extreme conditions (e.g., high shock, very high load, or possible side force).
Ultra Super chain F-type connecting link Press fit Spring pin
  • ・Use exclusive connecting links.
RS-HT chain M-type connecting link Slip fit Cotter pin
Spring pin
  • ・M-type connecting link plates are ring coined1)
F-type connecting link Press fit Cotter pin
Spring pin
  • ・Use under extreme conditions (e.g., high shock, very high load, or possible side force).
  • ・F-type connecting link plates are black.
Other roller chains in catalog M-type connecting link Slip fit Clip・Cotter pin
Spring pin
T-pin・Z-pin
  • ・Refer to the product pages.
  • ・NP, NEP, KT, and SNS chains are ring coined1).
Note)  
1. Ring Coin (RC) Processing:
This Tsubaki original processing adds an area of plastic deformation around pin holes to generate residual stress around the holes. Even with slip fitting, there is no reduction in strength and can be used with the same stre

Ring coin processing

Offset link

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Note)
1. Refer to the dimensional tables for roller chain types and sizes applicable for offset links.
2. The kW ratings and maximum allowable tension of offset links can be reduced compared to the chain itself.