Troubleshooting  High-speed lifters

Zip Chain Lifter  (ZSL1000*S/ZSL1000*L/ZSL0050*S)

The table below shows the cause and solution to be taken when a trouble occurs. Switch off the power before checking.

1Does not lift
2Operates in reverse
3Extremely slow speed when lifting up and down
Vibrate abnormally
4Poor stopping accuracy
5Abnormal noise during lifting

Zip Chain Lifter  (ZSL1000*M/ZSL0050*M)

The table below shows the cause and solution to be taken when a trouble occurs. Switch off the power before checking.

※For servo motor drive types, see also the motor manufacturer's instruction manual.

6Does not lift
7Extremely slow speed when lifting up and down
Vibrate abnormally
8Poor stopping accuracy
9Abnormal noise during lifting
Answers

Zip Chain Lifter  (ZSL1000*S/ZSL1000*L/ZSL0050*S)

1Does not lift
Cause 1 Disconnection or poor connection of wiring Solution Inspection/replacement of wiring
Cause 2 Overload Solution Elimination of overload causes
Cause 3 Foreign object caught Solution Removal of foreign object
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2Operates in reverse
Cause 1 Wiring of power lines is different Solution Replacement of wiring
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3Extremely slow speed when lifting up and down
Vibrate abnormally
Cause 1 Disconnection of brake wiring Solution Replacement of brake wiring
Cause 2 Damage to mechanical section Solution Replacement of mechanical section Note Please contact us
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4Poor stopping accuracy
Cause 1 Worn brake lining Solution Adjustment of brake gap Note See the instruction manual of reducer
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5Abnormal noise during lifting
Cause 1 Insufficient lubrication Solution Greasing
Cause 2 Damage to mechanical section Solution Replacement of mechanical section Note Please contact us
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Zip Chain Lifter  (ZSL1000*M/ZSL0050*M)

6Does not lift
Cause 1 Disconnection or poor connection of wiring Solution Inspection/replacement of wiring
Cause 2 Overload Solution Elimination of overload causes
Cause 3 Foreign object caught Solution Removal of foreign object
Cause 4 Servo amplifier and motor are not connected Solution Check connection of power lines (U, V, W phases), etc.
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7Extremely slow speed when lifting up and down
Vibrate abnormally
Cause 1 Disconnection of brake wiring Solution Replacement of brake wiring
Cause 2 Damage to mechanical section Solution Replacement of mechanical section Note Please contact us
Cause 3 Loose fixing bolts Solution Retighten fixing bolts
Cause 4 Incorrect speed/position command input Solution Check the input signals.
Cause 5 Failure of servo amplifier Solution Inspection (according to the servo amplifier instruction manual) Note See the servo amplifier instruction manual
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8Poor stopping accuracy
Cause 1 Worn brake lining Solution Adjustment of brake gap Note See the instruction manual of reducer
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9Abnormal noise during lifting
Cause 1 Insufficient lubrication Solution Greasing
Cause 2 Damage to mechanical section Solution Replacement of mechanical section Note Please contact us
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