Plastic modular chain WT2525VG-K Major Specifications
WT2525VG-K
Features
- ・Suitable for vertical transportation due to high friction of the rubber which was attached to the surface by double injection molding.
- ・Possible to shorten dead space between conveyors due to using small rollers of diameter of 50 mm for both ends of the conveyors.
- ・By supporting chain using return rollers or wearstrips at indent section in return way, it is possible to prevent rubber from wearing.
- ・Possible to maintain only with flathead screwdriver due to adopting Pin and Plug system.
[Click to enlarge ]
| ※ | The CAD data contained herein is made available to you via the CAD drawing library; PARTcommunity is provided by CADENAS WEB2CAD Co. |
| ※ | Please direct your inquiries regarding the CAD data service or PARTcommunity to: CADENAS WEB2CAD Co. TEL: +81 (3) 5961-5031 FAX: +81 (3) 5961-5032 |
Catalogs ・Instruction Manuals
Major Specifications
| Chain pitch mm | Open area % | Backbend radius mm |
|---|---|---|
| 25.4 | 1 | 30 |
Standard series
| Package (  Click the series for more information. ) |
Package symbol | Color | Availability | Max. allowable tension kN/m |
Chain mass kg/m2 |
Allowable speed m/min |
Operating Temperature Range ﾟC |
Pin material | Material of the plug | Color of the plug | Allowable load graphs | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| With lube | No lube | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Standard series (with electrostatic preventive) |
G | Chain body: Gray Rubber parts: Blue |
△ | 12.8 | 9.5 | 50 | 50 | -20～(60)80 | Special engineering plastic | Polyacetal | Yellow | Show allowable load graphs | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Standard series (with electrostatic preventive) |
B | Chain body: Blue Rubber parts: Blue |
△ | 12.8 | 9.5 | 50 | 50 | -20～(60)80 | Special engineering plastic | Polyacetal | Yellow | Show allowable load graphs | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Standard series (with electrostatic preventive) |
BL | Chain body: Sky blue Rubber parts: Blue |
△ | 12.8 | 9.5 | 50 | 50 | -20～(60)80 | Special engineering plastic | Polyacetal | Yellow | Show allowable load graphs | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Low Friction/Anti-Wear |
LFW | Chain body: White Rubber parts: Blue |
△ | 12.8 | 9.5 | 50 | 50 | -20～(60)80 | Special engineering plastic | Polyacetal | Yellow | Show allowable load graphs | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Low Friction/Anti-Wear |
LFG | Chain body: Green Rubber parts: Blue |
△ | 12.8 | 9.5 | 50 | 50 | -20～(60)80 | Special engineering plastic | Polyacetal | Yellow | Show allowable load graphs | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Low Friction/Anti-Wear |
LFB | Chain body: Brown Rubber parts: Blue |
△ | 12.8 | 9.5 | 50 | 50 | -20～(60)80 | Special engineering plastic | Polyacetal | Yellow | Show allowable load graphs | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Advanced Low Friction/Wear Resistant |
ALF | Chain body: Light blue Rubber parts: Blue |
△ | 12.8 | 9.5 | 50 | 50 | -20～(60)80 | Special engineering plastic | Polyacetal | Yellow | Show allowable load graphs | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Low Friction |
NLF | Chain body: Dark gray Rubber parts: Blue |
△ | 12.8 | 9.5 | 50 | 50 | -20～(60)80 | Special engineering plastic | Polyacetal | Yellow | Show allowable load graphs | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Low Friction |
WR | Chain body: Dark green Rubber parts: Blue |
△ | 12.8 | 9.5 | 50 | 50 | -20～(60)80 | Special engineering plastic | Polyacetal | Yellow | Show allowable load graphs | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Performance Series
| Package ( Click the series for more information. ) |
Package symbol | Color | Availability | Max. allowable tension kN/m |
Chain mass kg/m2 |
Allowable speed m/min |
Operating Temperature Range ﾟC |
Pin material | Material of the plug | Color of the plug | Allowable load graphs | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| With lube | No lube | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Low Friction/Anti-Wear |
HG | Chain body: Navy blue Rubber parts: Blue |
△ | 12.8 | 9.5 | 50 | 50 | -20～(60)80 | Special engineering plastic | Polyacetal | Yellow | － | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Notes
1."△" : Made-to-order product(RFQ). "X" Not available.
Not available for materials that are not listed in Chain Material Table above.
2.The maximum allowable load indicates the value specified for a normal temperature (20℃) when load is evenly applied to the entire surface of the chain in a widthwide. The value depends on using conditions ( temperature, speed, etc). Refer to the load diagram of the chain. The upper graph indicates the value when the width is 1 meter. Calculate "planned width X maximum allowable load indicated" for the actual value.
3.Operating temperature of ( ) is for wet condition. The servise life may be shortened remarkably when using under high temperature.
4.Chain material:Polyacetal Rubber material:Thermoplastic rubberRubber material does not conform to Food Sanitation Act.
5.The standard width is in increments of 3 inches(76.2 mm). Available for the width greater than listed in catalog.
Contact a Tsubaki representative for the availability of the width greater than 2,362.2 mm.
6.The chain width X is the nominal width and the actual width is about -0.3% at the ambient temperature of 20℃.
The chain width will expand or contract due to temperature change. The ratio which will be affected by the ambient temperature is 0.00012 for Standard Series at the basis of 20℃.
7.It is also possible to provide indents (areas without rubber), but there will be areas where the rubber cannot receive conveyed products on the configuration of the modules.
8.The color of indent is blue. (material: polyacetal)
9.No indent is available for the chain width less than 304.8mm.
10.Special configuration of indent is available.
Details of applicable specifications
| Package | Package symbol | General-purpose | Reduces generation of wear debris | Low friction (smooth sliding) | High friction (prevent slipping) | Chemical resistant (corrosion resistant) | High-speed operation | For high-temperature environments | For low-temperature environments | Only for dry conditions | Electroconductive | Impact Resistant | Ultraviolent resistant | Prevent the growth of fungi | Metal detectable | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Standard series | Normal | G | ● | ▲ | ● | |||||||||||
| B | ● | ▲ | ● | |||||||||||||
| BL | ● | ▲ | ● | |||||||||||||
| Low Friction Anti-Wear |
LFW | ● | ● | ● | ||||||||||||
| LFG | ● | ● | ● | |||||||||||||
| LFB | ● | ● | ● | |||||||||||||
| Advanced Low Friction Wear Resistant |
ALF | ● | ◎ | |||||||||||||
| Low Friction | NLF | ● | ● | |||||||||||||
| Low Friction | WR | ● | ▲ | |||||||||||||
| Performance Series |
Low Friction Anti-Wear |
HG | ◎ | ● | ||||||||||||
- Note)“◎” Excellent “●” Good “▲” Sufficient
Applicable sprockets
※Click the model No. for detailed information. Click to enlarge.
    |
× (Drag to move. )
× (Drag to move. )
|
Applicable plastic rail
※Click the model No. for detailed information. Click to enlarge.
  |
The plastic rail has no heat resistance or chemical resistance. |
||||||||||||||||||||
Contact Information
Online Inquiries
For inquiries in English, visit the Inquiries page on our Tsubaki Group website.
×
(Drag to move. )
Standard Series [ Package symbol :None , G, W, B, BL, A ]
General-purpose polyacetal chain links
Color : Gray
Color : White
Appearance 色: Blue
Color : Sky blue
- ■ General use type
- Suitable for general purpose due to general-grade polyacetal with excellent mechanical properties
- ■ Antistatic
-
Features electrostatic properties to prevent wear and adhesion of dust
(Color: Gray, Blue, Green, Sky Blue ) Note) 2
- Note) 1. There are Standard series with specification marks Refer to the product information for details
- Note) 2. Refer to each product's page for color and/or with or without electrostatic preventive function
- Note) 3. Some products such as Plastic Roller Table and plastic universal chains do not use the description "Standard Series"
×
(Drag to move. )
Low-friction/ Wear-resistant [ Package symbol : LF ]
Low-friction and wear-resistant polyacetal link
Color : White [LFW]
Color : Green [LFG]
Appearance 色: Brown [LFB]
■ Application
- Can be used in a wide range of applications
- Suitable for harsh conditions (high speed, high load) where chain elongation is accelerated resulting in short chain replacement cycle
- To prevent products from scratching caused by high pressure during accumulation
- ■ To protect products conveyed
- Reduces line pressure and scratches to the products during accumulation due to its coefficient of friction 14% to 45% lower than compared to Standard series
- ■ Longevity (Compared to Standard Series )
- Improves lifespan from 1.2 times to 2 compared to Standard series due to lower coefficient friction
- ■ Smooth merge/divert
- ■ To reduce motor power
- ■ Chain elongation of Standard, LF and ALF series.
-
×
(Drag to move. )
Low-friction/ Wear-resistant [ Package symbol : CB ]
Low-friction and wear-resistant polyacetal link
Color : Blue [CB]
■ Application
- To prevent products from scratching caused by high pressure during accumulation
- Note) Do not use in printing process due to the material containing silicone-compounded lubricant
- ■ To protect products conveyed
- Reduces line pressure and scratches to the products during accumulation due to its lower coefficient of friction compared to Standard series
- ■ Smooth merge/divert
- ■ To reduce motor power
- ■ Applicable chains are followings.
-
- WT2515G-M, WT2515-W, WT2515G-W, WT2515F-W and TTUPM828H
×
(Drag to move. )
Advanced low friction/wear resistant series [ Package symbol : ALF ]
Adopts advanced low friction/wear resistant polyacetal
Color : Light blue [ALF]
■ Application
- Before the packaging process where lubricants cannot be used and wear debris generation matters
- Dry running process in beverage industry
- Accumulation conveyor
- For high speed running processes such as beverage industry, inspecting, laser marking and single filer
- Note) 1. Do not use in printing process due to the material containing silicone-compounded lubricant
- Note) 2. ULF series had discontinued since October 2018.
- ■ To protect products conveyed
- Suitable for dry running using Tsubaki original plastic material compounded silicone-based lubrication Reduces the volume of wear debris significantly in dry running, while having same coefficient friction as same as ULF series
- ■ Smooth merge/divert
- ■ To reduce motor power
- ■ Comparison of wear against ULF series
-
- ※The upper graph is result of in-house test The wear volume of LF series is represented as 100
- ※ALF generates less wear debris compared to ULF Recommend using PLF rails to generate less wear debris
×
(Drag to move. )
Low Friction Specifications [ Package symbol : NLF ]
Adopts low friction polyacetal
Color : Dark gray [NLF]
■ Application
- Can be used in a wide range of applications
- To prevent products from scratching caused by high pressure during accumulation
- ■ To protect products conveyed
- Reduces line pressure and scratches to the products during accumulation due to its coefficient of friction 10% to 30% lower than compared to Standard series
- ■ Smooth merge/divert
- ■ To reduce motor power
- ※The maximum allowable tension is as same as Standard series
×
(Drag to move. )
Low Friction Specifications [ Package symbol : WR ]
Adopts corrosion resistant polyacetal for chain link
Color : Dark green [WR]
■ Application
- In case of using chemical solvents such as sodium hypochlorite
- To prevent products from scratching caused by high pressure during accumulation
- ■ To protect products conveyed
- Reduces line pressure during accumulation due to its coefficient of friction 7% to 28% lower than compared to Standard series Minimize scratching to conveyed products
- ■ Corrosion resistance
- Suitable for transporting foods and beverages due to corrosion resistance against sodium hypochlorite
- ■ Smooth merge/divert
- ■ To reduce motor power
- The maximum allowable tension is as same as Standard series
×
(Drag to move. )
Heat resistant/High speed series [ Package symbol : KV ]
Adopts special engineering plastic for chain link
Color : Black [KV150・KV180・KV250]
■ Application
- Transportation of laminated solar panels
- Transportation of printed circuit boards after furnace
- Transportation through shrink tunnel
- Transportation of rice cooking cauldron
- Transportation of bread after oven
- Transportation through furnace
- Transportation through washing process using hot water of high concentration chemicals
- Transportation of syringes through drying process
- High speed transportation after seamer
- Note) 1. KV150 series does not conform to Japan’s Food Sanitation Act (Ministry of Health Notification No. 370).
- Note) 2. KV150 is only for dry condition
- Note) 3. Also refer to the precautions for KV series on the catalog
- Note) 4. Operating Temperature Range : -20～150℃ (KV150) , -20～180℃ (KV180) , -20～250℃ (KV250)
- ■ The maximum operating temperature
-
- 150℃ (Package symbol ) : KV150
- 180℃ (Package symbol ) : KV180
- 250℃ (Package symbol ) : KV250
- ■ Maximum Speed
- 200m/min (In case of plastic top chains )
- ■ Chemical resistance
- Excellent chemical resistance against chemicals for sterilizing and washing
- ■ Electroconductive
- Less generation of static electricity due to its low specific volume resistivity (1 X 106Ω・cm) Suitable for preventing dust adhesion and sparks
- ■ Flame-retardant
-
Conforms to UL Standard V-0 classification.
(High flame resistant class )
Note) Except KV150
- ■ Noise
- Louder by 2~3 db. (Compared to Standard Series )
- ■ Applicable chain
-
- BTC6, TPU826-T, RSP40 etc
×
(Drag to move. )
Low-friction/ Wear-resistant [ Package symbol : HG ]
Low-friction and wear-resistant polyacetal link
Color : Navy blue [HG]
■ Application
- Before the packaging process where lubricants cannot be used and wear debris generation matters
- For high speed running processes such as beverage industry, inspecting, laser marking and single filer
- Dry running process in beverage industry
- Note)
Do not conforms to Food Sanitation Act (Ministry of Health Notification No.370)
However, we have confirmed that substances specified in the apparatus and container packaging standard test (synthetic resin) are not eluted.
- ■ Countermeasure for wear-debris
- Wear resistance increased by 20% compared to low friction/wear resistant series (LF). Can be replaced with HG series without mi\odifying the conveyor or changing sprockets. (Recommend replacing wearstrips as well as chains Recommend using low friction /wear resistant PLF series )
- ■ To protect products conveyed
- Reduces line pressure and scratches to the products during accumulation due to its coefficient of friction , which is as same as LF series, 14% to 45% lower than compared to Standard series
- ■ Comparison of wear against other series
-
- ※The upper graph is result of in-house test Operating temperature of the value in parentheses is for using UHMW-PE-made nose bars. No lubrication is needed in case of using nose bars made of SJ-CHO(special polyamide) Chain Type : TTP826、 Chain speed : 60m/min、 Ambient Temperature 、 Dry condition
-
Notes
Company A etc. Wear Resistant chain made by company A , Material of the link : Polyester
Company B etc. Wear Resistant chain made by company B , Material of the link : Polyacetal
- ■ Applicable chain
-
- WT1506-K, TTP826, RSP50 etc
×
(Drag to move. )
High Temperature Specifications [ Package symbol : HTW ]
Adopts Polypropylene for chain link
Color : White [HTW]
■ Application
- Chain for pasteurizer
- Conveyor for transporting batteries.
- Slightly inclined conveyor.
- ■ The maximum operating temperature : 105℃
- Suitable for pasteurizer using hot water in beverage factory
- ■ Chemical resistance
- Excellent chemical resistance against acid and alkali
- ■ High friction
- Coefficient of friction is 1.2 to 1.6 times higher than Standard series. Possible to convey slightly inclined in dry application
- ■ Lightweight
- Lighter by 40% compared to the chain made of polyacetal. Effective for reducing motor power
- ■ Applicable chain
-
- WT1907-K, WT2506-K, TTPM500 etc
- Note) 1. The maximum allowable tension is about 40% of the Standard series
- Note) 2. Operating Temperature Range ：5～105℃
×
(Drag to move. )
High speed Specifications :Exclusively use under dry condition. [ Package symbol : HS ]
Adopts special engineering plastic for chain link
Color : Beige [HS]
■ Application
- High-speed transportation of the empty cans
- Note)
Do not conforms to Food Sanitation Act (Ministry of Health Notification No.370)
However, we have confirmed that substances specified in the apparatus and container packaging standard test (synthetic resin) are not eluted.
- ■ Maximum Speed
- High limiting PV value for 230 m/min. straight line Prevents melting at high speeding
- ■ Applicable chain
-
- TPU826-T, TP-OTD32 etc
- Note) 1. The maximum allowable tension is about 80% compared to Standard series
- Note) 2. Only available for stainless-pin type
- Note) 3. Exclusively use under dry condition.
- Note) 4. Recommend using cold rolled stainless steel for wearstrip for high speed conveyor, and also recommend to use SJ-CNO depending on the condition
- Note) 5. Operating Temperature Range ：-20～50℃
×
(Drag to move. )
Low Temperature Series [ Package symbol : LTW ]
Adopts polyester for chain link
Color : White [LTW]
■ Application
- Transportation of frozen foods in freezer
- Transportation of dry ice.
- ■ Low ambient temperature
-
Can be used under the environment where the temperature below -70℃.
(Standard series for -20℃ ) - ■ Chemical resistance
- Superior corrosion resistance against chemicals
- ■ Applicable chains are followings.
-
- BTN5, BTC6, BTN6, BTC8
- Note) 1. The maximum allowable tension is about 33% compared to Standard series
- Note) 2. Contact a Tsubaki representative for special sprocket for the environment where the ambient temperature is below -20℃
- Note) 3. Operating Temperature Range ：-70～60℃
×
(Drag to move. )
Chemical Resistant [ Package symbol : Y ]
Adopts special engineering plastic for chain link
Color : Matte white [Y]
■ Application
- Transportation in production process of lithium-ion batteries
- Transportation of printed circuit boards and silicon wafers through washing process
- For outfeed conveyor of aseptic filling room
- Conveyors if food processing lines that use chemical solutions for cleaning
- ■ Chemical resistance
- Corrosion resistance against many chemicals such as organic solvent, inorganic hydrochloric acid, alkali, oxidants and acetis acid.
- ■ Shock resistance
- Excellent impact resistant compared to Standard series
- ■ Applicable chain
-
- TTP826, TPRF2040, RSP35 etc
- Note) 1. The maximum allowable tension is about 50% compared to Standard series
- Note) 2. Coefficient of friction is as same as Standard series
- Note) 3. Do not use in presence of open flame and/or environment under high temperature
×
(Drag to move. )
Super chemical resistance [ Package symbol : SY ]
Adopts special engineering plastic for chain link
Color : Matte white [SY]
■ Application
- Transportation in production process of lithium-ion batteries
- Transportation of printed circuit boards and silicon wafers through washing process
- For outfeed conveyor of aseptic filling room
- Conveyors if food processing lines that use chemical solutions for cleaning
- ■ Adopts titanium for pin material
- Improves chemical resistance due to replacing pins to titan-made knurled pin
- ■ Chemical resistance
- Superior corrosion resistance against highly corrosive chemicals such as hydrochloric acid and sulfuric acid
- ■ Applicable chain
-
- TTP826, RSP40 etc
- Note) 1. The maximum allowable tension is about 50% compared to Standard series
- Note) 2. Coefficient of friction is as same as Standard series
- Note) 3. Not available for D-shaped pin and plastic pin
- Note) 4. Do not use in presence of open flame and/or environment under high temperature
- Note) 5. Operating Temperature Range ：-20～80℃
×
(Drag to move. )
Electroconductive [ Package symbol : E ]
Adopts special engineering plastic for chain link
Color : Black [E]
■ Application
- Transportation of printed circuit boards after soldering
- For infeed/outfeed of laminating process and transportation to cutter of solar panels
- Countermeasure against static electricity generated by accumulation of cans
- Countermeasure of static electricity after washing and drying process
- Transportation of automotive electrical components
- Note)
Do not conforms to Food Sanitation Act (Ministry of Health Notification No.370)
However, we have confirmed that substances specified in the apparatus and container packaging standard test (synthetic resin) are not eluted.
- ■ Excellent electroconductive
- Specific electrical resistivity: 1×106Ω・cm (Specific electrical resistivity of Standard series: 1×1014～15Ω・cm )
- ■ Suppression of static electricity
-
Suppress noises and sparks
Note) Entire conveyor must be grounded using steel sprockets and rails - ■ Applicable chain
-
- WT0705-W, TTP826P, RSP35 etc
- Note) 1. The maximum allowable tension is about 70% compared to Standard series
- Note) 2. Coefficient of friction is as same as Standard series
×
(Drag to move. )
Impact Resistant :Exclusively use under dry condition. [ Package symbol : DIA ]
Adopts special engineering plastic for chain link
Color : Cream [DIA]
■ Application
- Transportation of medium-load machined products
- Transportation of food directly on the conveyor under the dry environment
- Slightly inclined food conveyors
- Note)
Do not conforms to Food Sanitation Act (Ministry of Health Notification No.370)
However, we have confirmed that substances specified in the apparatus and container packaging standard test (synthetic resin) are not eluted.
- ■ Super Impact resistant
- Chain is hard to chip when subjected to impact, and even if the chain breaks, debris does not shatter. Suitable for preventing contamination by foreign matters. )
- ■ High friction
- Coefficient friction is 1.2 times higher compared to Standard series Can be used for slightly inclined transportation under dry condition
- ■ Lightweight
- About 20% lighter than polyacetal-made plastic top chain Easy to handle and effective for reducing motor power
- ■ Impact resistance (difficult to chip when impact is applied)
-
- ■ Applicable chain
-
- BTC8H-826-M, TPUSR550-T, RSP60-2 etc
- Note) 1. The maximum allowable tension is about 75% compared to Standard series
- Note) 2. Exclusively use under dry condition.
×
(Drag to move. )
Impact Resistant :Available for both wet and dry conditions [ Package symbol : DIY ]
Adopts special engineering plastic for chain link
Color : Green [DIY]
■ Application
- Transportation of food/container under wet condition
- In case of sterilizing frequently
- To prevent chains from chipping
- Note)
Do not conforms to Food Sanitation Act (Ministry of Health Notification No.370)
However, we have confirmed that substances specified in the apparatus and container packaging standard test (synthetic resin) are not eluted.
- ■ Shock resistance
- More resistant to chipping or shattering when the chain is subjected to impact compared to polyacetal
- ■ Chemical resistance
- Excellent chemical resistance against chemicals for sterilizing and washing Suitable for conveyors sterilizing frequently
- ■ Anti-adhesive
- Effective to prevent products sticking to the conveyor
- ■ Impact resistance (difficult to chip when impact is applied)
-
- ■ Ultraviolet Resistant
- Higher weather resistant compared to polyacetal
- ■ Applicable chain
-
- BTC6, TPRF2040, RSP60 etc
- Note) 1. The maximum allowable tension is about 75% compared to Standard series
- Note) 2. Coefficient of friction is as same as Standard series
- Note) 3. Shattered fragments may scatter under certain conditions, such as during use at low temperature
- Note) 4. Do not use in presence of open flame and/or environment under high temperature
×
(Drag to move. )
Middle friction series :Exclusively use under dry condition. [ Package symbol : MF ]
Adopts special polyacetal for chain link
Color : Yellow [MF]
■ Application
- Inclined 3 to 5 degree
-
Prevents excessive slippage through inspecting and printing process
※ Depends on the product conveyed
- ■ Suitable for inclined transportation
- Suitable for inclined transportation due to moderate frictional material
- ■ Stable transportation
- Prevents misalignment that occurs during startup and stoppage, and slippage of the products as the conveyor accelerates
- ■ Applicable chain
-
- BTC6, TTUP826P, RSP40 etc
- Note) 1. The maximum allowable tension is about 75% compared to Standard series
- Note) 2. Coefficient of friction is 1.1 times higher than Standard series
- Note) 2. Exclusively use under dry condition.
- Note) 4. Operating Temperature Range : -20～80℃
×
(Drag to move. )
Heat/Radiation/Vacuum resistant series [ Package symbol : PK150 ]
Adopts PEEK resin for chain and pin
Color : Light brown [PK150]
■ Application
- Use in high temperature environment such as furnaces and ovens. Use as transfer units to/from ovens.
- Environment using chemicals for cleaning/sterilization.
- Transportation through vacuum environment
- ■ The maximum operating temperature ：150℃
- ■ Chemical resistance
- Superior corrosion resistance against chemicals
- ■ Radiation resistance
- The highest level of radiation resistance among other thermoplastic elastomers
- ■ Less outgassing in vacuum environment
- ■ Uses materials certified by FDA(US Food and Drug Administration)
- ■ Applicable chain number
-
- WT0405-W
- Note) Operating Temperature Range : -20～150℃
×
(Drag to move. )
Antibacterial/Mold Resistant [ Package symbol : MWS ]
Adopts antibacterial agent-compounded low friction/wear resistant polyacetal
Color : Cream [MWS]
■ Application
- Countermeasure for washing process in bottling factory
-
Wet condition caused by moisture and dew condensation
(Especially for shower or autoclave unloader ) - Suitable for mold prevention or to use in the area where conveyor becomes dirty easily
- ■ Antibacterial + mold protection
- Uses original antibacterial agent developed jointly with antibacterial agent manufacturer As well as being effective against the most dangerous bacteria in the food industry, such as colon bacillus(E. coli), staphylococcus and lactobacillus, its anti-mold properties are effective against blue and other forms of mold
- ■ Sustainability
- Adopts long-life inorganic antimicrobial agent Because the antimicrobial agent is mixed uniformly into the plastic during manufacturing process, the antimicrobial and anti-mold functions remain strong even if the the surface of the chain wears
- ■ Safety
-
Highly safe antimicrobial agent. The base material does not conform to Japan’s Food Sanitation Act (Ministry of Health Notification No. 370).
However, we have confirmed that substances specified in the apparatus and container packaging standard test (synthetic resin) are not eluted.
Additional antimicrobial and anti-mold functions ensure further safety. - ■ High function
- No change in performance arises from the addition of the antimicrobial agent, ensuring excellent low friction/wear resistant properties Uses Low friction/Wear resistant material for link
- Note) 1. The maximum allowable load is as same as Standard series
- Note) 2. Coefficient friction is as same as Low friction/Wear resistant series
Antibacterial/Mold Resistant
| 35℃ X After 24 hours (Saccharomyces ) | |||
|---|---|---|---|
| Equivalent to LF materials | MWS series | ||
|
|
||
※Testing method
JIS Z2801：2010
- Test organization K. K. Eisei Biseibutsu Kenkyu Center
- Issued date of certificate of analysis October 12, 2020
- Issued number of certificate of analysis 2020D-BT-0808
Test result for antibacterial activity (Compared to test media without antibacterial agent )
| Tested bacteria | Tested specimen | Immediately after inoculation | 35℃ X After 24 hours |
|---|---|---|---|
| E. coil | MWS | 1.5 X 104 | 38 |
| (Chain without antibacterial agent ) | 1.5 X 104 | 22 X 106 | |
| Staphylococcus aureus | MWS | 1.6 X 104 | Not detected |
| (Chain without antibacterial agent ) | 1.6 X 104 | 1.5 X 105 | |
| Saccharomyces
(A type of yeast ) |
MWS | 2.5 X 104 | Not detected |
| (Chain without antibacterial agent ) | 2.5 X 104 | 1.4 X 104 | |
| Lactobacillus | MWS | 6.4 X 105 | 1.3 X 102 |
| (Chain without antibacterial agent ) | 6.4 X 105 | 6.9 X 104 | |
| Pathogenic E. coil
O-157(H7) |
MWS | 1 X 103.9 | Not detected |
| (Chain without antibacterial agent ) | 1 X 103.9 | 1 X 103.4 |
Test result of fungal growth (Compared to test media without antibacterial agent )
| Test fungus | Tested specimen | After 7 days | After 14 days | After 21 days |
|---|---|---|---|---|
| Black mold | MWS series | 0 | 0 | 0 |
| (Chain without antibacterial agent ) | 0 | 1 | 2 |
●Method of rating test result
| Display | Descriptions | |||
|---|---|---|---|---|
| 0 | No fungus growth evident with the naked eyes or under a microscope | |||
| 1 | No fungus growth trace with the naked eyes. Trace fungus growth under a microscope | |||
| 2 | Little fungus growth evident (coverage of less than 25% of surface of test specimen) | |||
| 3 | Moderate fungus growth evident (coverage of 25%~50% of surface of test specimen) | |||
| 4 | Heavy fungus growth evident (coverage of 50%~100% of surface of test specimen) | |||
| 5 | Heavy fungus growth evident (coverage of 100% of surface of test specimen) | |||
※Testing method
JIS Z2911-2000(A)
- Test organization Ishizuka Glass Co., Ltd.
- Issued date of certificate of analysis September 25, 2020
×
(Drag to move. )
Metal Detectable Specifications [ Package symbol : MPD/MPW ]
Adopts special engineering plastic for chain link
Color : Black [MPD/MPW]
■ Application
- Transportation of rubber compound
- Transportation of food directly on the conveyor before packaging process
- Transportation of noodles directly on the conveyor (Package symbol ：MPW)
- Transportation of trays in bakery factory (Package symbol ：MPD)
- Note)
Do not conforms to Food Sanitation Act (Ministry of Health Notification No.370)
However, we have confirmed that substances specified in the apparatus and container packaging standard test (synthetic resin) are not eluted.
- ■ Detectable by metal detector
- Even if the chain is broken and entered into rubber compounds or food products, broken chips and fragments can be detected by metal detectors
- ■ Shock resistance
- Hard to chip even if the impact is applied
- ■ Applicable chain
-
- TTUP826, RSP60-CU-2 etc
- Note) 1. MPD is only for dry condition, MPW is for dry and wet conditions
- Note) 2. The maximum allowable load compared to Standard series, MPD: about 80%, MPW: about 40%
- Note) 3. Operating Temperature Range : -20～80℃ (MPD), -20～60℃ (MPW)
×
(Drag to move. )
Low temperature and chemical resistant series [ Package symbol : UPE ]
Adopts UHMW-PE for link material
Color : Matte white [UPE]
■ Application
- Transportation through freezer
- Transportation of frozen foods in freezer
- Food conveyors that use chemicals for cleaning and as a measure against contamination
- Transportation for secondary batteries requiring chemical resistant
- Environment using chemicals for cleaning/sterilization.
- ■ Low ambient temperature
- Can be used under the environment where the temperature below -70℃. (Standard series for -20℃ )
- ■ Shock resistance
-
Excellent impact resistance minimizes contamination even under low temperature
Impact resistance 13 times higher using under the ambient temperature and 26 times higher under low temperature compared to polyacetal - ■ Wear Resistant
- The amount of wear is decreased to 80% compared to polyacetal-made chains under the ambient temperature
- ■ Chemical resistance
- Superior corrosion resistance against chemicals
- ■ Uses materials certified by FDA(US Food and Drug Administration)
- ■ Applicable chain number
-
- RSP80
- Note) 1. The maximum allowable tension is about 30% compared to Standard series
- Note) 2. Operating Temperature Range : -70～60℃
- Note) 3. Contact a Tsubaki representative for special sprocket for the environment where the ambient temperature is below -20℃
- Note) 4. Recommend using cold rolled stainless steel for wearstrip For the material of wearstrip, we do not recommend using UHMW-PE due to same material with chain
×
(Drag to move. )
Acid Resistant [ Package symbol : AR ]
Adopts special polyacetal for chain link
Color : White [AR]
- ■ Corrosion resistance
- Superior corrosion resistance compared to Standard and low friction/Wear resistant series
- ■ Corrosion protection
- Suitable for corrosion resistance against soapy water containing sodium hypochlorite
- ■ Applicable chain
-
- TTP826, RSP35 etc
- Note) 1. Use chemical resistant Y series or super chemical resistant SY series under the environment of strong acid and/or strong alkali
- Note) 2. The maximum allowable tension is about 90% compared to Standard series
- Note) 3. Coefficient of friction is as same as Standard series
- Note) 4. Not available for plastic pin
- Note) 5. Cannot be used under the environment where using water hotter than 60℃.
- Note) 6. Operating Temperature Range ：-20～ (60) 80℃ (60) is for wet condition
×
(Drag to move. )
Ultraviolet Resistant series [ Package symbol : UVR ]
Adopts special polyacetal for chain link
Color : Light silver [UVR]
■ Application
- Conveyance in outdoor environment where products are exposed to UV rays.
- Countermeasure against UV degradation for longer life than Standard series
- ■ Ultraviolet Resistant
- Excellent resistance to outdoor UV degradation (discoloration and loss of strength) compared to Standard series and LF series
- ■ Applicable chain
-
- TTP826, TTPH826P, RSP50 etc
- Note) 1. Same maximum allowable tension and coefficient of friction as Standard series
- Note) 2. Also available for plastic pin type
- Note) 3. Operating Temperature Range ：-20～ (60) 80℃ (60) is for plastic pin type under wet condition
×
(Drag to move. )
Food conveying series [ Package symbol : PFS ]
Adopts polyacetal for chain link
Color : Nile blue [PFS]
■ Application
- Cooling line for Bakery Industry
- Other transportation for food producing
- ■ Conforms to PIM(EU's Plastic Implementation Measure)
- Uses Tsubaki original material that comply with the EU's Plastic Implementation Measure (PIM)
- ■ Applicable chain
-
- TTP826, RSP40-T-CU etc
- Note) 1. Same maximum allowable tension and coefficient of friction as Standard series
- Note) 2. PIM(EU Plastics Implementation Measure) is essential regulation for offering plastic products on the EU that may come into direct contact with conveyed food
- Note) 3. Plastic pin types do not conform to PIM (EU Plastic Implementation Measure)
×
(Drag to move. )
Biomass series (BP) [ Package symbol : BP ]
Adopts environmentally friendly biomass plastic for link material
Color : Dark green [BPG]
- ■ Environmentally friendly product
- Not only saving oil resources by using plant-derived environment-friendly biomass plastic, but also it will be anticipated to reduce CO2 by carbon neutrality of which biomass plastic has.
- ■ Applicable chain
-
- Only for RSP40
※バイオマスプラスチックとは：原料として植物などの再生可能な有機資源を使用するプラスチック素材
- Note) 1. The maximum allowable tension is about 36% of the Standard series
- Note) 2. Operating temperature range: -20℃ to 80℃
- Note) 3. Exclusively use under dry condition.
- Note) 4. Recommend using in the ambient humidity range from 20% to 80%. Contact a Tsubaki representative for using under the humidity other than this range.
- Note) 5. Do not conforms to Food Sanitation Act (Ministry of Health Notification No.370)
- Note) 6. The color may be uneven due to the property of biomass. No effect to its performance.
