FLATVEYOR Major Specifications

  • ■Integrated support members allow longer travel length than flat cables.
  • ■Cables and tubes are preassembled to match customers’ operating conditions.

Construction


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PDF Outline Drawing

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CAD data in DXF format

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(Click here for a list of all DXF files )

Catalogs ・Instruction Manuals

Material

Support member Engineering plastic
Support member tube PVC
Cap PE

Basic specifications/capacities


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Maximum travel length  Note )1 Support member    Bending radius  R40      ･･･ 1600mm
Support member    Bending radius  R70      ･･･ 2200mm
Support member    Bending radius  R100    ･･･ 2800mm
Support member    Bending radius  R130    ･･･ 2800mm
Maximum travel speed 2m/sec
Maximum acceleration 4G
Operating Temperature Range -10℃～80℃
Maximum cable/tube outer diameter less than 16mm
Estimated maximum width 150mm

Note ) 1.When additional mass is 0.4 kg/m.
     2.Support member-bending radius and bending radius when installing the FLATVEYOR may differ.

Selection

FLATVEYOR products are all made to order. Fill out the operating conditions on the inquiry sheet and contact a Tsubaki representative. Tsubaki will then select the appropriate types.

Handling FLATVEYOR attachment clamps

Cable diameter 8.5 mm or less

Ensure that the clamp length is 50 mm or greater and the clamp thickness is 3 mm or greater, and use spacers to adjust the clamp inner height so that it is between 8.5 mm and 9.0 mm. Fasten the clamp with M6 bolts in four locations.


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Cable diameter greater than 8.5 mm

Ensure that the clamp length is 50 mm or greater and the clamp thickness is 3 mm or greater, and use spacers to adjust the inner height of the tube for the support member so that it is between 8.5 mm and 9.0 mm. Fasten the clamp with M6 bolts in four locations.


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Notes

The support member may deform and break if the inner height of the tube for the support member section is less than 8.5 mm.

Options

Connector installation

Provide us with the name of a specific connector manufacturer, the connector model number, the terminal number, and connection information. We will confirm its usability for you.
The parts to be used can be either procured or supplied by us.

Installing cables not listed in this catalog

Installing cables not listed in our catalog is possible. Contact a Tsubaki representative for more information.
Our warranty is not applicable to cables supplied by a customer except for defects caused by the manufacture of FLATVEYOR.

Clamp

Tsubaki can also manufacture clamps. If you are manufacturing your own clamps, please follow the above recommended dimensions.

Cables/Tubes for air piping

300-V rated cables

UL STYLE No. 2464
Rated temperature ℃ 80
Rated Voltage V 300
Operating Temperature Range ℃ -10～80
Conductor Tinned annealed and stranded copper wire
Insulator Special elastomer
Shield Tinned annealed copper wire braid
Sheath Oil resistant PVC (Black )
With/without shield Minimum bending radius
Unshielded 6 times the cable outer diameter or greater
Shielded 8 times the cable outer diameter or greater
Conductor Core diameter mm Pairs Unshielded Shielded Permissible current Note)
A (30℃)
SQ
mm2		 AWG
Size 		Configuration No. Outer Diameter
mm		 Approximate mass
kg/km		 Approximate mass
kg/m		 Minimum bending R
Outer diameter × 6 		No. Outer Diameter
mm		 Approximate mass
kg/km		 Approximate mass
kg/m		 Minimum bending R
Outer diameter × 8
0.1 28 49/0.05 0.74 1 S1 3.3 13 0.013 20 S32 3.8 21 0.021 31 2.4
2 S2 4.4 20 0.020 27 S33 4.8 30 0.030 39 1.8
3 S3 4.7 23 0.023 29 S34 5.1 34 0.034 41 1.6
4 S4 5.0 27 0.027 30 S35 5.4 38 0.038 44 1.4
5 S5 5.3 32 0.032 32 S36 5.7 43 0.043 46 1.3
6 S6 5.6 36 0.036 34 S37 6.0 48 0.048 48 1.2
7 S7 5.6 39 0.039 34 S38 6.0 50 0.050 48 1.2
8 S8 6.0 43 0.043 36 S39 6.4 56 0.056 52 1.1
10 S9 6.6 52 0.052 40 S40 7.0 66 0.066 56 1.0
0.2 25 102/0.05 0.93 1 S10 3.7 17 0.017 23 S41 4.2 25 0.025 34 3.8
2 S11 5.0 27 0.027 30 S42 5.4 37 0.037 44 3.0
3 S12 5.3 34 0.034 32 S43 5.7 45 0.045 46 2.6
4 S13 5.7 39 0.039 35 S44 6.3 51 0.051 51 2.3
5 S14 6.1 47 0.047 37 S45 6.5 60 0.060 52 2.1
6 S15 6.6 54 0.054 40 S46 7.1 69 0.069 57 2.0
7 S16 6.6 58 0.058 40 S47 7.1 73 0.073 57 1.9
8 S17 7.1 65 0.065 43 S48 7.6 80 0.080 61 1.8
10 S18 7.8 80 0.080 47 S49 8.2 97 0.097 66 1.7
0.3 23 108/0.06 1.09 1 S19 4.0 20 0.020 24 S50 4.4 28 0.028 36 5.2
2 S20 5.5 36 0.036 33 S51 5.9 44 0.044 48 4.0
3 S21 5.9 42 0.042 36 S52 6.4 54 0.054 52 3.5
4 S22 6.3 51 0.051 38 S53 6.7 64 0.064 54 3.2
5 S23 6.9 61 0.061 42 S54 7.3 76 0.076 59 2.9
6 S24 7.4 72 0.072 45 S55 7.8 87 0.087 63 2.7
7 S25 7.4 78 0.078 45 S56 7.8 94 0.094 63 2.5
8 S26 8.0 88 0.088 48 S57 8.4 105 0.105 68 2.4
10 S27 8.8 110 0.110 53 S58 9.2 130 0.130 74 2.3
0.5 21 177/0.06 1.36 1 S28 4.6 26 0.026 28 S59 5.0 37 0.037 30 7.7
2 S29 6.4 51 0.051 39 S60 6.8 67 0.067 41 5.8
3 S30 6.9 64 0.064 42 S61 7.3 82 0.082 44 4.9
4 S31 7.5 75 0.075 45 S62 7.9 94 0.094 48 4.7

Note) Permissible current is for reference and not a guaranteed value.

Cross section (ex. )

Unshielded

Unshielded

Shielded

Shielded

Identification of insulators

Pair no. Color
Core 1 Core 2
1 Blue White
2 Yellow Purple
3 Green Black
4 Red Gray
5 Purple Orange
Pair no. Color
Core 1 Core 2
6 Blue Brown
7 Yellow Black
8 Green Gray
9 Red Orange
10 Purple White

600-V rated cables

UL STYLE No. 2586
Rated temperature ℃ 105
Rated Voltage V 600
Operating Temperature Range ℃ -10～105
Conductor Tinned annealed and stranded copper wire
Insulator Special elastomer
Shield Tinned annealed copper wire braid
Sheath Oil resistant PVC (Black )
With/without shield Minimum bending radius
Unshielded 6 times the cable outer diameter or greater
Shielded 8 times the cable outer diameter or greater
Conductor Core diameter 　mm Cores Unshielded Shielded Permissible current Note)
A (30℃)
SQ
mm2		 AWG
Size 		Configuration No. Outer Diameter
mm		 Approximate mass
kg/km		 Approximate mass
kg/m		 Minimum bending R
Outer diameter × 6 		No. Outer Diameter
mm		 Approximate mass
kg/km		 Approximate mass
kg/m		 Minimum bending R
Outer diameter × 8
0.5 21 100/0.08 1.52 2 P1 5.3 34 0.034 32 P35 5.7 45 0.045 46 9.2
3 P2 5.5 41 0.041 33 P36 5.9 53 0.053 48 8.0
4 P3 5.9 49 0.049 36 P37 6.3 61 0.061 51 7.2
5 P4 6.3 58 0.058 38 P38 6.7 72 0.072 54 6.7
6 P5 6.8 66 0.066 41 P39 7.2 83 0.083 58 6.2
8 P6 8.0 90 0.090 48 P40 8.4 110 0.110 68 5.6
10 P7 8.9 110 0.110 54 - 5.1
0.75 19 150/0.08 1.73 2 P8 5.7 41 0.041 35 P41 6.1 53 0.053 49 12.0
3 P9 5.9 51 0.051 36 P42 6.3 62 0.062 51 10.5
4 P10 6.4 63 0.063 39 P43 6.8 75 0.075 55 9.4
6 P11 7.4 87 0.087 45 P44 7.8 105 0.105 63 8.1
8 P12 8.8 120 0.120 53 P45 9.3 145 0.145 75 7.3
10 P13 9.7 145 0.145 59 - 6.7
1.25 17 7/36/0.08 2.2 2 P14 6.6 58 0.058 40 P46 7.0 72 0.072 56 17.3
3 P15 7.0 75 0.075 42 P47 7.4 89 0.089 60 15.1
4 P16 7.5 92 0.092 45 P48 7.9 110 0.110 64 13.5
6 P17 8.8 130 0.130 53 P49 9.3 155 0.155 75 11.7
2 15 7/57/0.08 2.6 2 P20 7.4 79 0.079 45 P51 7.8 94 0.094 63 23.6
3 P21 7.8 105 0.105 47 P52 8.2 120 0.120 66 20.6
4 P22 8.5 130 0.130 51 P53 9.0 155 0.155 72 18.4
6 P23 10.0 185 0.185 60 - 15.9
3.5 12 7/64/0.1 3.4 2 P26 9.3 125 0.125 56 P56 9.8 155 0.155 79 35.5
3 P27 9.8 165 0.165 59 - 30.9

Note) Permissible current is for reference and not a guaranteed value.

Cross section (ex. )

Unshielded

Unshielded

Shielded

Shielded

Identification of insulators

Core no. Color
1 Black
2 White
3 Red
4 Green
5 Yellow
6 Brown
7 Blue
8 Gray
9 Orange
10 Purple

Tube for air piping

No. Specification Configuration
Outer Diameter mm Inner diameter mm Maximum working pressure MPa Material Color
T1 4.0 2.5 0.8 (20℃) Polyurethane Black , Yellow , Blue , Green , Transparent , White
T2 6.0 4.0 0.8 (20℃) Polyurethane Black , Yellow , Blue , Green , Transparent , White
T3 8.0 5.0 0.8 (20℃) Polyurethane Black , Yellow , Blue , Green , Transparent , White
T4 10.0 6.5 0.8 (20℃) Polyurethane Black , Yellow , Blue , Green , Transparent , White

Precautions regarding cable and tube bonding

Since adjacent cables/tubes are welded together, the following should be considered.

Material

Only cables with outer jackets and tubes made of PVC or polyurethane can be welded.
Contact a Tsubaki representative for materials other than those listed above.

Differences in outer diameters

The ideal permissible difference between the outer diameters of adjacent cables and tubes should be less than approximately 30%. If there is an outer diameter difference that exceeds that, using dummy tubes may be suggested.


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Installation procedure / installation method

Instruction manual PDF download

Inquiry sheet

Inquiry sheet download