DCBL Hypoid Motor
Responding to the need for automation and energy conservation
New Standard in Motor Selection, Tsubaki's Next-Generation Motor
"DCBL Hypoid Motor" is a cost-effective motor with servo motor-like speed control. It is also energy-saving, environmentally friendly, and compact. Combined with Tsubaki's hypoid gear, it maximizes the tenacious torque inherent in a motor that does not step out.
High efficiency thanks to the power of permanent magnets
Tsubaki's DCBL Hypoid Motor for speed control!
"DCBL Hypoid Motor" is a compact and highly efficient motor that uses permanent magnets in the rotor.
The motor is driven by receiving power supply and rotation commands from a dedicated driver, and the rotation speed of the motor is detected by a sensor for feedback control, resulting in excellent speed control.
Structural diagram of DCBL Hypoid Motor section
Conventionally, inverter drives or servo motors have been mainly used for speed control, however in recent years, DCBL Hypoid Motors have been attracting attention as a new option.
- Speed is controlled using an inverter, but the range of speed changes is narrow and torque is insufficient.
- We want to use high efficiency motors to save energy, but servo motors are too expensive…
- A servo motor is used, but only speed control is used.
etc., DCBL Hypoid Motor is the motor that meet all of these demands.
Comparison with inverter drive and servo motor
Excellent speed control
vs. inverter drive
The built-in Hall IC detects the motor rotation speed and provides feedback to the driver, achieving stable rotation speed even during load fluctuations!
Wide variable speed range
vs. inverter drive
Motor rotation speed range
100~2500 r/min
Compact
vs. inverter drive vs. servo motor
When mounting a reducer to a servo motor, the overall length becomes longer due to flange mount, however DCBL Hypoid Motor is a built-in type, making it very compact and contributing to space saving of the equipment.
High efficiency results in low loss, enabling smaller motors and elimination of cooling fans, achieving in a more compact size.
Compared to induction motor
Total length of motor section38 % compact
(Example) 0.2kW is 67.2mm shorter.
In addition, Tsubaki's unique feature is
Temperature sensor mounted inside motor to prevent burnout
A temperature sensor is built into the motor to provide burnout protection by constantly monitoring the winding temperature. It can be used safely even in applications that require frequent startup.
Dedicated driver to control motors as desired
Tsubaki has developed a dedicated driver to achieve a wide variety of movements, allowing anyone to control the movements easily.
Since the motor status is monitored, it can switch to the optimum rotation speed according to load conditions, automatically drive the motor to a predetermined position, etc. In addition, the communication function makes remote monitoring easy.
Predictive maintenance and remote monitoring can be achieved through the communication function.
A communication function is equipped to quickly detect motor overheating, overloads, etc. and stop the motor.
Connecting with a PLC
The operating conditions are constantly monitored so that speed can be controlled according to the situation, and data is uploaded through remote monitoring.
(Requires optional communication cable )
Highly versatile MODBUS-RTU is used for communication specification, and in addition to RS-485, a micro USB terminal is provided for easy connection to a PC.
By connecting with PC, parameters can be set and dedicated drivers can be updated.
Using the dedicated PC software, each parameter setting can also be easily changed. New functions will be added in the future by updating the driver program.
Notification of software upgrade
2024.03.01 Error corrected.
(Ver2.0.1)
2023.10.02 ・Added trial run function*/function not written to memory*.
・Changed real-time monitor/added IO monitor *.
・Error code display added.
・Parameter description added.
・Improved operational stability.
(Ver2.0.0)
※Available for drivers shipped on or after October 1, 2023.
2023.04.26 Improved operational stability.
(Ver1.0.14.0)
2023.03.27 Changed the number of program operation points, added program operation conditions, and improved operation stability.
(Ver1.0.13.0)
It is recommended to use the updated version as it improves the operational stability of the software.
Supported drivers will be available for shipments from April 2023 onwards.
※Drivers that have been shipped before can also be used with the updated version.
However, some additional functions are not available. For details, refer to the operating instructions.
DCBL Hypoid Motor can be selected for optimal operation according to the application.
JOG operation
This is an operation in which the motor starts running when the forward or reverse rotation signal is switched on.
Horizontal conveyor
Even when multiple workpieces with different masses are conveyed, the speed is stable, and a wide range of variable speed operation from low to high speed is possible.
Basis for adoption
- Stable speed control possible
- Tenacious torque output
- Quickly detect abnormalities
Positioning operation
The stopping position is determined by the set amount of rotation, and the machine stops accurately.
Packaging machine
Wrapping and content stickers are applied in the equipment and the sending out process is controlled at high speed.
Basis for adoption
- Realizes high-speed/high-frequency operation
- Can be operated at constant speed
- Easy control of acceleration/deceleration
Program operation
This function automatically operates according to the order set in advance by parameters.
Mixer
In order to mix the material uniformly, the motor must be operated at a constant speed even when the viscosity changes. DCBL Hypoid Motors are optimal because of their excellent speed control.
Basis for adoption
- Stable speed control possible
- Tenacious torque output
- Easy switching of operation mode according to agitated materials
Torque limit operation
This operation monitors the output shaft torque and prevents it from exceeding a certain torque.
Screw tightening machine
Torque limit (motor load ratio) setting prevents damage due to over-tightening.
Basis for adoption
- Load ratio can be monitored with communication function
- Motor is compact
- Long life due to no sliding area
Lineup
Series
- DCBL Hypoid Motor
Compatible capacity
0.2, 0.4, 0.75kW
Reduction ratio
1/10~1/60
Models with brakes are also available.
Click here for all about DCBL Hypoid Motor
Contact Information
Online Inquiries
For inquiries in English, visit the Inquiries page on our Tsubaki Group website.